Product Description
Product description
GGB is the earliest developed LM guide and is 1 of the widely used guides. Design with equal 45° contact angle, which makes equal load in vertical upside ,vertical downside, horizontal left and horizontal right 4 orientations, and it has heavy rated load, good rigidity, high sifness and strong torque resistance of 3 directions, so it also calls 4 direction equal load LM guide.
Brand | AZI China |
Model | GGB,GZB,GGY,GGC |
Style | With Flange or not |
Accuracy | 1,2,.3,4,5 |
Packing | Cartons or wooden boxes |
Delivery time | 10~45days |
Samples | According to customer needs |
Specifications
Ball type:GGB16 – GGB85
Normal accuracy is interchangeable
Maximum motion accuracy 0.004/1000
Can meet the fast delivery
Max. Single length 6m
High speed Low noise
It’s widely used in cnc machines,automation and other fields
Company profile
HangZhou CZPT has a full performance laboratory of rolling functional components, high-speed ball screw pair 60m/min running noise 70dB, high-speed rolling linear guide pair 60m/min running noise 68dB, for precision horizontal machining center batch matching ball screw pair, rolling guide pair, to achieve each axis fast moving speed 40m/min, positioning accuracy 0.002mm, repeated positioning accuracy 0.001mm. Our equipments import from Japan and Germany and so on.
FAQ
Why choose AZI China?
With more than 60 years of production experience, quality assurance,factory directly price.
How can I get a sample to check the quality?
We quote according to your drawing, the price is suitable, CZPT the sample list.
What is your main products ?
Our Main products are consist of ball screw,linear guide,arc linear guide,ball spline and ball screw linear guide rail module.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Workshop Crane |
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Material: | 100cr6 |
Carrying Capacity: | Customized |
Running Mode: | Moving |
Feature: | Insulating, Antiseptic |
Certification: | ISO 9001:2000 |
Samples: |
US$ 10/Set
1 Set(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Choosing a Linear Rail
Whether you are using a linear rail for your business or home, you will find that there are some key considerations that you must keep in mind. These include the stability and accuracy of the system, as well as the cost of the rail.
Cost of linear rails
Choosing the right rail can be crucial to the performance and cost of a machine. There are many different types, with different levels of accuracy, load bearing capacity and rigidity. Some of the more common choices are drilled, profiled and undrilled.
The cost of linear rails can vary drastically depending on the type. Some are made from hardened steel, while others are fabricated from aluminum extrusions. Both types offer different advantages and disadvantages.
Rails that have been manufactured with aluminum extrusions will offer better rigidity. These rails also provide a larger range of motion.
Linear rails are generally used in mechanical systems that need high precision. These components must be fully supported and protected while being assembled. The assembly process is complex and time consuming.
These components are used in a wide variety of industrial applications. They can be used for transporting loads between two points or for guiding a moving part in linear motion.
Linear rails are usually manufactured from hardened steel, which is corrosion-resistant. Stainless steel is also commonly used. High-strength steel is also used. It is also known as cold drawn steel.
Rails have a high load bearing capacity and can handle loads from a few grams to a few tons. They offer smooth motion and can also be used to support overhung loads. Linear rails are generally used in automation machinery. They are also used in laser welding machines and bending machines.
Stiffness
Using a linear rail is a common solution for many industrial applications. These linear guides are known for their rigidity and load-bearing capabilities. They are designed to accommodate a wide variety of uses, including precision motion, high load capacities, and high speed operation.
These linear guides are available in various sizes and shapes, including cylindrical rollers, spherical balls, and race profiles. Each type offers different load capacities, speeds, and accuracy levels. They are typically used in applications that require precision, such as machine tools.
They are typically fixed at the ends. They are designed to transfer weights along a predetermined vertical or horizontal course. Linear rails are usually made of toughened steel. They require hex slot screws along the length of the rail. They are also used to guide actuators driven by screws or belts.
These linear guides are designed to offer high travel accuracy, which is important for many machine tools. They also offer high rigidity, which is needed to support heavy loads.
The stiffness of a linear rail is generally higher than that of a round rail. They can handle travel speeds up to 5 meters per second. They can support thousands of kilograms. They are also less likely to bend under heavy load, which can prevent misalignment problems.
Linear guides are often used in pneumatic-driven systems. They also have a rolling-friction operation mode. This reduces friction, which helps the machine tool to run smoothly.
Accuracy
Choosing the best linear rail depends on the application and the level of accuracy required. Some applications require high accuracy, while others are less demanding. A guide rail that has the right amount of preloading can minimize the effect of misalignment and sinking.
Rails are designed to withstand a variety of loads from a few grams to several tons. They can also handle moment and lift-off loads. Linear rails are made from high-strength steel that is galvanized.
A variety of processing methods are used to manufacture rails. Rails are available in square and round shapes. They can also be shaped to fit into smaller spaces.
The most accurate linear rail is the one that meets all of the above requirements. It can be difficult to know which rail is best for your application. It is important to consider the application and the total load conditions during the lifetime of the system.
It is also important to choose the most appropriate accuracy class for your application. Choosing the accuracy class of a rail is partially dependent on the positioning of the load and the mounting arrangement of the bearings.
For instance, the best accuracy class for a rail would be one that has a high preloading rate. This will increase the rigidity and minimize the effect of sinking. It will also increase the life of the component.
A linear rail that has a high preloading rate also has a higher accuracy class. This is because it will compensate for a lack of accuracy in the mounting surface.
Stability
Whether you’re moving items through a production process or handling heavy loads, you’ll appreciate the reliability and precision of a linear rail. It’s also important to consider the stability of your linear rail.
It’s important to design your linear rail with a complete support structure to prevent deflection. This may include mounting it on an I-beam support. This supports heavy loads and eliminates deflection concerns.
Linear rails also offer a wide range of motion, including the ability to support overhung loads. They are also suitable for guiding weights, providing a smooth motion in a single axis.
A single linear rail can also be used to guide actuators driven by screws or belts. These are commonly used in industrial applications. However, they may not be ideal for consumer applications.
For a more robust solution, you may consider using a dual rail. Dual linear rails maximize bearing life, and minimize deflection. These can also be anchored to aluminum extrusion profiles to improve stiffness.
Various types of materials can have a dramatic impact on the cost and performance of a project. These include stainless steel, which is corrosion-resistant and cold drawn. Other options include aluminum extrusion profiles and cylinders, which can reduce mechanical stresses.
In addition, the level of stiffness of your rail may be critical to its operation. In some applications, a rail may have to flex slightly in one plane. Using a cylinder instead of a sphere can also reduce play.
Sliding carriage and rail
Known for their rigidity and load-bearing capabilities, linear slides are ideal for applications that require repeatable motion. However, these units have a variety of components that can complicate their integration into your machine. Fortunately, there are a variety of products available that can help you find the right slide.
The main components of a linear slide include the carriage, bearings, guide rails, and control systems. The bearing system determines the accuracy of the slide.
Bearings can be a variety of shapes, including cylindrical and ball. They can be plain or filled with PTFE, ceramic, or metal. A ball screw drive with a motor may be necessary for stiff, reproducible slides. In less expensive applications, a round shaft system may be the best option.
Typically, the carriage is attached to the rail. The rail supports the carriage while it moves, and it can be a round rail, profiled rail, or linear stage. The carriage can be made of stainless steel, aluminum, granite, or other materials. Its threaded holes can be used for mounting tooling.
Carriage designs can be based on plain bearings, ball bearings, or cross rollers. Aside from simple surface bearings, these designs require lubrication. In less expensive applications, plain bearings may be sufficient.
Roller bearings are cylindrical roller load-bearing elements. They are used in track rollers and cam rollers. The rollers are inside the carriage and rotate with the carriage.
Applications
Whether you’re building an industrial automation system or simply need to move a load, the right linear guide can be a valuable tool. The benefits include high load capacity, reduced friction, high rigidity and increased accuracy.
The applications of linear rails can range from simple machine-tool applications to advanced medical applications. The most common applications include transportation and industrial machinery. However, the applications can also be found in the consumer space. Consumer health monitoring devices are a great example of applications that take advantage of linear motion.
Linear rails are a linear assembly consisting of load-supporting balls on each side and a pair of parallel tracks. Depending on the size and type of application, the load capacity can range from a few grams to several tons.
Linear rails are typically made from high-strength steel, which is profiled or galvanised. The rail is then cut to a specified length. Depending on the size, the cost of a linear guide rail will vary.
The linear rail’s name is a mouthful, but there are several models to choose from. Profiled rail guides are most suitable for high load applications.
The CZPT is a great choice for heavy-duty applications. It’s easily weldable, and can be ground smooth for easy transitions. The rail can be extended to long travel lengths.
The linear rail’s most notable attribute is its ability to withstand overhung loads. The rail can also handle moment and horizontal loads.
editor by Dream 2024-05-03
China Good quality Chh-30ca Subtle Accuracy Linear Guide Rail for CNC Machine
Product Description
Product Description
ZCF BRIEF INTRODUCTION:
ZCF PRECISION TECHNOLOGY(HangZhou) CO.,LTD. IS A PROFESSIONAL MANUFACTURER OFLINEARXIHU (WEST LAKE) DIS.,LINEAR MODULE AND BALL SCREW ETC.SHE IS LOCATED IN HangZhou CITY,ZheJiang ,CHINA.THE NEW FACTORY COVERS 33333 SQUARE CHINAMFG AND HOLDS A BUILDING AREA OF 16000 SQUARE CHINAMFG AT PRESENT. WITH OVER 10 YEARS’ EFFORT OF OUR WHOLE TEAM. AND ALSO TRUST AND SUPPORT FROM OUR RESPECTED CUSTOMERS. WE ARE SO LUCKY TO BECOME ONE STRONG BRAND IN CHINA, WHO MAKE INTERNATIONAL STHangZhouRD PRODUCTS.WE AIM SERVE CUSTOMERS WORLDWIDELY.
PRODUCTS PHOTOS:
CH SERIES BODY STRUCTURE:
1.ROLLING CYCLE SYSTEM: SLIDER, XIHU (WEST LAKE) DIS. RAIL, END COVER, STEEL BALL, BALL HOLDER;
2.LUBRICATION SYSTEM: OIL NOZZLE AND TUBING JOINT
3.DUST-PROOF SYSTEM: OIL SCRAPER, NEGATIVE DUST SEAL DUST-PROOF SHEET, XIHU (WEST LAKE) DIS. RAIL BOLT COVER, METAL SCRAPER
ACCURACY LEVEL
1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.
2. ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:
MODEL | CH – 15, 20 unit : mm | ||||
ACCURACY LEVEL | COMMON | HIGH | PRECISION | HIGH-PRECISION | ULTRA-PRECISION |
(C) | (H) | (P) | (SP) | (UP) | |
TOLERANCE OF H | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
TOLERANCE OF N | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
TOLERANCE OF MUTUAL H | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
TOLERANCE OF MUTUAL N | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
MOTION PARALLELISM OF C ON A | MOTION ACURACY | ||||
MOTION PARALLELISM OF D ON B | MOTION ACURACY |
3. MOTION ACCURACY CHART
RAIL LENGTH (mm) | ACCURACY LEVEL (µm) | |||||
C | H | P | SP | UP | ||
~ | 100 | 12 | 7 | 3 | 2 | 2 |
100 ~ | 200 | 14 | 9 | 4 | 2 | 2 |
200 ~ | 300 | 15 | 10 | 5 | 3 | 2 |
300 ~ | 500 | 17 | 12 | 6 | 3 | 2 |
500 ~ | 700 | 20 | 13 | 7 | 4 | 2 |
700 ~ | 900 | 22 | 15 | 8 | 5 | 3 |
900 ~ | 1,100 | 24 | 16 | 9 | 6 | 3 |
1,100 ~ | 1,500 | 26 | 18 | 11 | 7 | 4 |
1,500 ~ | 1,900 | 28 | 20 | 13 | 8 | 4 |
1,900 ~ | 2,500 | 31 | 22 | 15 | 10 | 5 |
2,500 ~ | 3,100 | 33 | 25 | 18 | 11 | 6 |
3,100 ~ | 3,600 | 36 | 27 | 20 | 14 | 7 |
3,600 ~ 4,000 | 37 | 28 | 21 | 15 | 7 |
SELECTION CRITERIA
1. PRODUCT APPLICATIONS:
1). CH SERIES: GRINDING MACHINE, MILLING MACHINE, LATHE, DRILLING MACHINE, INTEGRATED PROCESSING MACHINE, EDM MACHINE, BORING MACHINE, WIRE CUTTING MACHINE, PRECISION
2). CE SERIES: INDUSTRIAL AUTOMATION MACHINERY, SEMICONDUCTOR MACHINERY, LASER ENGRAVING MACHINE, PACKAGING MACHINE;
3). CGN/CGW SERIES: PRINTER, MACHINE ARM, ELECTRONIC INSTRUMENT AND SEMICONDUCTOR EQUIPMENT.
2. SELECTION OF ACCURACY LEVEL:
C, H, P, SP, UP LEVELS DEPEND ON EQUIPMENT ACCURACY REQUIREMENTS.
3. SELECTION OF SIZE:
1). ACCORDING TO EXPERIENCE;
2). LOAD STATUS;
3). IF LINEAR XIHU (WEST LAKE) DIS.WAY IS USED IN CONJUNCTION WITH BALL SCREW, SELECT SIMILAR SIZE AS EXTERNAL DIAMETER OF THE SCREW. IF THE EXTERNAL DIAMETER OF THE SCREW IS 35 MM, SELECT CH35.
4. CALCULATING THE MAXIMUM LOAD OF SLIDER:
1). CALCULATING THE MAXIMUM EQUIVALENT LOAD OF A SINGLE SLIDER WITH REFERENCE TO THE LOAD CALCULATION TABLE
2). CONFIRMATION THAT THE STATIC SAFETY FACTOR OF THE SELECTED STRAIGHT-LINE XIHU (WEST LAKE) DIS. SHOULD EXCEED THE VALUE LISTED IN THE TABLE OF STATIC SAFETY FACTOR
LUBRICATION:
IF THE LINEAR XIHU (WEST LAKE) DIS. IS NOT PROPERLY LUBRICATED, THE FRICTION OF ROLLING PARTS WILL INCREASE, AND LONG-TERM USE WILL BECOME THE MAIN REASON FOR SHORTENING THE LIFE. LUBRICANTS PROVIDE THE FOLLOWING FUNCTIONS:
(1). REDUCE FRICTION OF ROLLING PARTS, PREVENT BURNS AND REDUCE WEAR;
(2). FORMING OIL FILM BETWEEN ROLLING SURFACE AND ROLLING SURFACE CAN PROLONG ROLLING FATIGUE LIFE;
(3). PREVENTING RUST.
1. GREASE LUBRICATION:
EACH GROUP OF LINEAR XIHU (WEST LAKE) DIS.WAYS CAN BE SEALED WITH LITHIUM SOAP-BASED GREASE TO LUBRICATE THE BEAD GROOVE TRACK BEFORE LEAVING THE FACTORY. ALTHOUGH THE GREASE IS NOT EASY TO LOSE, IN ORDER TO AVOID INSUFFICIENT LUBRICATION CAUSED BY LUBRICATION LOSS, IT IS SUGGESTED THAT CUSTOMERS SHOULD SUPPLEMENT THE GREASE ONCE MORE WHEN THE DISTANCE REACHES 100 KM. AT THIS TIME, GREASE CAN BE INJECTED INTO THE SLIDER BY MEANS OF THE OIL NOZZLE ATTACHED TO THE SLIDER. LUBRICATING GREASE IS SUITABLE FOR SITUATIONS WHERE THE SPEED IS NOT MORE THAN 60 M/MIN AND THE COOLING EFFECT IS NOT REQUIRED.
T : OIL INJECTION FREQUENCY (hour); Ve : SPEED (m/min)
2. OIL (OIL) LUBRICATION:
IT IS RECOMMENDED THAT CUSTOMERS USE LUBRICATING OIL WITH A CONSISTENCY OF ABOUT 32-150 CHINAMFG TO LUBRICATE LINEAR XIHU (WEST LAKE) DIS.S. CHINAMFG CAN INSTALL THE TUBING JOINT AT THE ORIGINAL POSITION OF THE OIL DISCHARGE NOZZLE ACCORDING TO THE CUSTOMER’S NEEDS, SO THE CUSTOMER ONLY NEEDS TO CONNECT THE PRESET TUBING OF THE MACHINE TO THE TUBING JOINT. THE LOSS OF LUBRICATING OIL IS FASTER THAN THAT OF LUBRICATING GREASE. WHEN USING, ATTENTION MUST BE PAID TO THE ADEQUACY OF OIL SUPPLY. IF INSUFFICIENT LUBRICATION EASILY CAUSES ABNORMAL WEAR OF LINEAR XIHU (WEST LAKE) DIS.S AND REDUCES THEIR SERVICE LIFE, IT IS SUGGESTED THAT THE FREQUENCY OF LUBRICATING OIL SHOULD BE ABOUT 0.3CM3/HR. CUSTOMERS CAN USE IT ACCORDING TO THEIR USE CONDITIONS. LUBRICATING OIL IS SUITABLE FOR VARIOUS LOADS AND SPEEDS, BUT IT IS NOT SUITABLE FOR HIGH TEMPERATURE LUBRICATION BECAUSE OF ITS VOLATILITY.
DUST-PROOF DEVICE(OPTIONS)
1. DUST-PROOF DEVICE CODE:
IF YOU NEED THE FOLLOWING DUST-PROOF EQUIPMENT, PLEASE ADD THE CODE AFTER THE PRODUCT MODEL.
INSTALLATION OF LINEAR XIHU (WEST LAKE) DIS.WAY
THE INSTALLATION METHOD OF LINEAR XIHU (WEST LAKE) DIS. MUST BE SET ACCORDING TO THE OPERATING CONDITION OF THE MACHINE, SUCH AS THE DEGREE OF VIBRATION AND IMPACT FORCE, THE REQUIRED WALKING ACCURACY AND THE LIMITATION OF THE MACHINE.WHEN PAIRING NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.S, ATTENTION SHOULD BE PAID TO THE DIFFERENCE BETWEEN THE REFERENCE RAIL AND THE DRIVEN RAIL. THE ACCURACY OF THE DATUM LEVEL ON THE SIDE OF THE DATUM RAIL IS HIGHER THAN THAT OF THE DRIVEN RAIL, SO IT CAN BE USED AS THE SUPPORTING SURFACE FOR THE BED INSTALLATION. THE REFERENCE RAIL IS MARKED WITH MA, AS SHOWN IN THE FIGURE.
1. FIXING METHODS
WHEN THE BED IS SUBJECTED TO VIBRATION AND IMPACT FORCE, THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER MAY DEVIATE FROM THE ORIGINAL FIXED POSITION AND AFFECT THE ACCURACY. IN ORDER TO AVOID SIMILAR SITUATION, IT IS SUGGESTED TO USE THE FOUR FIXED WAYS LISTED BELOW TO FIX THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER TO ENSURE THE ACCURACY OF THE MACHINE.
2. INSTALLATION OF LINEAR RAIL:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machine Parts |
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Material: | Steel |
Structure: | Machine Parts |
Installation: | All-Terrain Crane |
Driven Type: | N/a |
Carrying Capacity: | Weight Level |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?
Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:
Environmental Conditions:
- Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
- Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
- Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.
Precision Requirements:
- Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
- Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
- Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.
It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
Are there specific linear rail designs for different applications, like CNC machines or automation systems?
Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:
- CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
- Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
- 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
- Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.
The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.
editor by Dream 2024-05-03
China wholesaler 100mm Stroke Linear Bearing Guide Rail for Three Anti-Painting Machine
Product Description
100mm stroke linear bearing guide rail for Three anti-painting machine
Product description:
Linear module is also known as linear guide rail, rectangular coordinate robot, linear slide table, etc, which is composed of linear guide rail, ball screw, belt,gear and rack and other linear transmission mechanism of automation unit. The linear and curved motion of the load can be assembled through the combination of single or multiple units, which makes the automation equipment more flexible, more convenient in design and more accurate in positioning.
TMH12 linear module, 1 guide and 1 slider, with high precision, multi-segment repeat positioning, compact structure, strong versatility.
Maximum stroke: 1050mm
Repeat accuracy: +-0.01mm
Easy maintenance
Long stoke without reducing speed
High rigidity mainframe and cover: 1 pieceestruded aluminum structure for optimal rigidity and weight ratio.
Product pictures:
Product detailes:
Range of application:
It can be used in combination with single or multiple axes. It is easy to match the required workpieces in various industries and it becomes a simple and practical mechanical arm. It is mainly used in dustfree workshops or special fields such as electronics and medical equipment, such as film, Depreciation, IC printing, CCD on-line inspection, precise positioning detection of soldering automation equipment, laser plus(laser cutting/laser marking/laser engraving/laser drilling,etc.) precision assembly, precision machine tools, semiconductor production equipment, location detection, electronic production equipment , and 3D printing equipment and other fields.
Production and testing:
Packing and shipping:
1. For Sample or small order, less than 45kg, we suggest to ship by express. (door to door, convenient)
2. For small order or big order, between 45-200kg, we suggest to ship by air. (fastest and safest,but a little expensive)
3. For big order, more than 200kg, we suggest to ship by sea. (cheapest, but long time)
Our Factory:
ZheJiang CHINAMFG Precision Technology Co., Ltd. (called “Tiayo”) located in HangZhou, ZheJiang , nearby HangZhou HangZhou International Airport where runs the second maglev train in China. CHINAMFG is a China-based company, established in 2007, specializing in R&D, production, marketing, project consultancy of linear actuators and motors, mainly serve the automation industry.
For over 10 years, we focus on providing high quality products, excellent after sales service and full solutions of automation machine. Our well-quipped facilities, excellent quality control system gained good reputation of overseas and domestic clients.
As for now, our linear actuators have been widely used in PC, LCD, PCB, LED, PDP, biotechnology, semiconductor, automotive, optical, food, medical, energy and related industries.
Tiayo will initiate the second phase of our development strategy, “reasonable price, efficient production time and lifelong time after sales service” is our tenet. We desire to meet more professional business partners to make industrial automation better together.
Our Exhibition:
Tiayo aims to be linear transmission,pneumatic components & vacuum components provider,meanwile we are a linear module manufacturer. We hope to provide a full solution for automation industry to make powerful future.
Our Service:
1. Our products use high-quality materials and adopt mature processing methods.
2. The products of each series are very rich. If you don’t see them on the page, please contact customer service.
3. Our products provides 1 year warranty.
4. We can accept customized processing only if you provide drawings.
5. Our quotation is ex-factory unit price. Freight needs to be borne by you. Please consult the freight.
6. Under normal circumstances, the goods will be delivered within 20 days.
7. Our company always listens to your suggestions, if your opinions are favorable.
FAQ:
1. Q: Your products looks nice, can I get a full product catalog with specification for study?
A: Yes, pls contact our CHINAMFG sales team.
2. Q: Can you tell me what is your company main business?
A: Our factory mainly manufacture linear modules/actuators/motors, OEM is available .
3. Q: Which famous enterprise use your machines?
A: There are BYD,Foxconn, LENS Technology, HUAWEI/Apple/OPPO/Vivo, etc. supply chain manufacturers are our key account .
4. Q: If so, is it possible get sample machines before trial order?
A: Yes, pls tell your detailed requirements to CHINAMFG sales team, we can modify the 3D drawing, prepare 1 or pair of customized sample for you .
5. Q: Good, how long is your lead-time?
A: 7 working days for sample prepare, 15-20 working days for bulk order(Confirm each bill of international payment need extra 3 working days)
6. Q: Sounds good, how long is the warranty period of your machines?
A: 12-monthes warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.
7. Q: Wow, I want to do business with your company, what kind of payment terms should I use ?
A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit pay in advance, 70% balance pay before transportation.(L/C payment only available for designated countries’client)
8. Q: What is the best shipment way for your products?
A: For samples, the best delivery way is via airplane transport(or land transport),takes 1 week transfer to destination airport, for large quantity, the best shipping way is via CHINAMFG ship(or land transport), takes 1 month to destination port. The nearest sea port is HangZhou/HangZhou.
9. Q: Why choose us?
A: With more than 10 years experience of linear modules .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Automation Machines |
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Material: | Aluminium |
Structure: | Semi-Sealed |
Installation: | All Automation Machines |
Driven Type: | Servo Motor |
Carrying Capacity: | 50kg |
Customization: |
Available
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How do linear rails enhance the overall efficiency and accuracy of linear motion in industrial and automation systems?
Linear rails play a crucial role in enhancing the overall efficiency and accuracy of linear motion in industrial and automation systems. Their impact is significant in various aspects:
- 1. Guidance and Stability: Linear rails provide a precise path for the motion of the carriage or moving component. This guidance ensures stability and eliminates deviations, contributing to accurate and controlled linear movement in industrial applications.
- 2. Low Friction: Linear rails are designed with features to minimize friction between the rail and carriage. Low friction contributes to smoother motion, reducing wear on components and enhancing the overall efficiency of the linear motion system.
- 3. High Load Capacity: Linear rails are engineered to support high loads while maintaining structural integrity. This high load capacity is essential for industrial applications where heavy materials or equipment need to be moved with precision and accuracy.
- 4. Rigidity: The rigidity of linear rails prevents deflection or flexing during operation. This rigidity is critical for maintaining accuracy, especially in applications where precise linear motion is required for tasks like machining, assembly, and quality control.
- 5. Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial and automation systems where consistent and precise motion is essential for the success of manufacturing processes.
- 6. Integration of Smart Technologies: Advanced linear rail systems may incorporate smart technologies, such as sensors and feedback systems. These technologies enable real-time monitoring, feedback, and adjustments, further enhancing accuracy and efficiency in automated processes.
- 7. Customization for Specific Applications: Linear rails can be customized for specific industrial or automation needs. Tailoring the rail system to the unique requirements of an application ensures optimal performance and efficiency, whether in a high-speed production line or a precision laboratory setting.
- 8. Long-Term Reliability: The reliability and durability of linear rails contribute to long-term efficiency. A reliable linear motion system minimizes downtime, reduces maintenance requirements, and ensures continuous, accurate operation over an extended lifespan.
Overall, the use of linear rails in industrial and automation systems results in improved efficiency, increased productivity, and enhanced precision. Their role in providing a stable, low-friction guidance system for linear motion makes them integral components in a wide range of applications across diverse industries.
Can linear rails be customized or modified for unique industrial or automation needs?
Yes, linear rails can be customized or modified to meet unique industrial or automation requirements. Customization allows engineers and manufacturers to tailor linear rail systems based on specific needs. Here are some ways in which customization can be achieved:
- Length and Size: Linear rails can be customized in terms of length and size to fit the spatial constraints of a particular application. This ensures optimal use of available space and allows for seamless integration into existing machinery.
- Load Capacity: For applications with unique load requirements, linear rails can be designed or modified to accommodate higher or lower load capacities. Custom load-bearing capabilities ensure that the linear rail system meets the demands of the specific application.
- Material Selection: The choice of materials used in the construction of linear rails can be customized to address specific environmental conditions or industry standards. Different coatings or materials may be selected for applications requiring resistance to corrosion, extreme temperatures, or harsh chemicals.
- Special Coatings: Custom coatings can be applied to linear rails to enhance their performance in specific environments. For example, anti-corrosive coatings may be added for applications in corrosive or humid settings, while low-friction coatings can improve overall efficiency.
- Integration of Accessories: Customization may involve the integration of accessories such as sensors, encoders, or additional components to meet automation or monitoring requirements. This ensures that the linear rail system aligns with the overall objectives of the industrial or automation setup.
Collaboration with manufacturers or suppliers experienced in linear motion systems is crucial when considering customization. They can provide insights, design expertise, and manufacturing capabilities to deliver a tailored solution that aligns with the unique needs and challenges of a specific industrial or automation application.
Can you describe the various types of linear rails, such as profiled or round rail systems?
There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:
Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.
Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.
Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.
editor by Dream 2024-05-03
China Standard Hot Sale Linear Rod Rail High Precision with Low Price
Product Description
I have all the models you need, these are just some of them, please contact us now
MODEL NO. | OUTER DIAMETER | DIAMETER TOLERANCE | LENGTH | DEPTH OF EFFECTIVE HARDENED LAYER | WEIGHT(kg/m) | |
g6 | h6 | |||||
SF6 | 6 | -0.004 -0.012 |
0 -0.008 |
100-2000 | >0.8 | 0.22 |
SF8 | 8 | -0.005 -0.014 |
0 -0.009 |
100-2000 | 0.40 | |
SF10 | 10 | -0.005 -0.014 |
0 -0.009 |
100-2000 | >1.0 | 0.62 |
SF12 | 12 | -0.006 -0.017 |
0 -0.011 |
100-3000 | 0.89 | |
SF13 | 13 | 100-3500 | 1.04 | |||
SF16 | 16 | 100-4000 | >1.5 | 1.58 | ||
SF20 | 20 | -0.007 -0.571 |
0 -0.013 |
100-6000 | 2.47 | |
SF25 | 25 | 3.85 | ||||
SF30 | 30 | >2.0 | 5.55 | |||
SF35 | 35 | -0.009 -0.571 |
0 -0.016 |
7.55 | ||
SF40 | 40 | >2.5 | 9.87 | |||
SF50 | 50 | 15.4 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Feature: | Corrosion Resistant, High Temperature, High Speed |
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Function: | Ordinary |
Flange Shape: | Cutting-Edge |
Shape: | Straight |
Series: | LM |
Material: | Bearing Steel |
Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?
Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:
Environmental Conditions:
- Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
- Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
- Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.
Precision Requirements:
- Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
- Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
- Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.
It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.
What is the impact of proper installation and maintenance on the performance and lifespan of linear rails?
The proper installation and maintenance of linear rails have a significant impact on their performance and lifespan. Here’s how:
Proper Installation:
- Alignment: Correct alignment during installation is crucial for the optimal performance of linear rails. Misalignment can lead to increased friction, wear, and decreased accuracy. Proper alignment ensures smooth and precise linear motion.
- Lubrication: Adequate lubrication is essential to reduce friction between the rail and carriage, preventing premature wear. Proper lubrication during installation sets the foundation for sustained performance and longevity.
- Tightening: Proper tightening of bolts and fasteners during installation ensures the stability and rigidity of the linear rail system. Loose connections can lead to vibrations, affecting accuracy and potentially causing damage over time.
Maintenance:
- Regular Inspection: Periodic inspections allow for the early detection of issues such as wear, misalignment, or contamination. Timely identification of problems enables corrective measures to be taken before they escalate.
- Cleaning: Keeping linear rails clean from debris and contaminants is essential for preventing damage and maintaining smooth motion. Regular cleaning, especially in industrial environments, contributes to the longevity of the system.
- Lubrication Maintenance: Continuous lubrication maintenance is crucial for reducing friction and preventing premature wear. Regularly checking and replenishing lubricants help ensure optimal performance over the lifespan of the linear rails.
Proper installation and proactive maintenance contribute to the overall reliability, accuracy, and longevity of linear rails. Neglecting these aspects can result in decreased performance, increased wear, and a shorter lifespan of the linear motion system.
What are linear rails, and how are they used in linear motion systems?
Linear rails, also known as linear guides or linear slides, are mechanical components used in linear motion systems to facilitate smooth and precise movement along a straight path. They typically consist of a rail and a carriage. The rail is a long, rigid structure with a specially designed profile, while the carriage is mounted on the rail and holds the load to be moved.
Linear rails are widely used in various applications, including manufacturing machinery, robotics, 3D printers, and automated systems. They provide guidance and support to the moving components, minimizing friction and ensuring accurate and repeatable motion. The design of linear rails allows for high load-carrying capacity and can accommodate different types of loads, such as radial or axial loads.
Linear motion systems incorporating linear rails offer advantages such as improved precision, reduced wear and tear, and increased efficiency in comparison to traditional sliding mechanisms. The choice of linear rails depends on factors such as load capacity, speed, accuracy requirements, and environmental conditions in the specific application.
editor by Dream 2024-05-03
China Good quality Hot Sale Dual Axis Linear Guide Rail Lgd6 for CNC Machine
Product Description
Product Description
Hot Sale Dual Axis Linear Xihu (West Lake) Dis. Rail LGD6 For CNC Machine
LGD Double-Axis Xihu (West Lake) Dis. Rail Advantages
1.Adjustable pressure:”zero” interval standard
2.Lower sensitive style of dust
3.Grind surface to install rail
4.We can change the length of round linear guide according to your requirements.
5.Quality quarante for accuracy and repetition
6.Xihu (West Lake) Dis. rail or slide board and wheel can added according to the needs of customers
7.Higher speed noise volume
8.Higher speed target
Material: basically made of high quality aluminum alloy with oxidation treatment on surface, the optical axis is with chrome plated treatment on surface.
External Double Axis Linear Xihu (West Lake) Dis.way Model NO.As Below:
LGD6 block length 60mm have 4 wheels,weight 0.3kg/pc (LGB6-60L-4UU)
LGD6 block length 100mm have 4 wheels,weight 0.5kg/pc (LGB6-100L-4UU)
LGD6 block length 100mm have 6 wheels,weight 0.55kg/pc (LGB6-100L-6UU)
LGD8 block length 70mm have 4 wheels,weight 0.35kg/pc (LGB8-70L-4UU)
LGD8 block length 100mm have 4 wheels,weight 0.55kg/pc (LGB8-100L-4UU)
LGD8 block length 100mm have 6 wheels,weight 0.7kg/pc (LGB8-100L-6UU)
LGD12 block length 60mm have 2 wheels,weight 0.5kg/pc (LGB12-60L-2UU)
LGD12 block length 100mm have 4 wheels,weight 0.9kg/pc (LGB12-100L-4UU)
LGD12 block length 100mm have 6 wheels,weight 0.95kg/pc (LGB12-100L-6UU)
LGD12 block length 140mm have 4 wheels,weight 1.2kg/pc (LGB12-140L-4UU)
LGD12 block length 140mm have 6 wheels,weight 1.3kg/pc (LGB12-140L-6UU)
LGD12 block length 160mm have 8 wheels,weight 1.5kg/pc (LGB12-160L-8UU)
LGD12 block length 185mm have 4 wheels,weight 1.7kg/pc (LGB12-185L-4UU)
LGD12 block length 185mm have 6 wheels,weight 1.8kg/pc (LGB12-185L-6UU)
LGD16 block length 150mm have 4 wheels,weight 1.5kg/pc (LGB16-150L-4UU)
LGD16 block length 190mm have 4 wheels,weight 2kg/pc (LGB16-190L-4UU)
LGD16 block length 190mm have 6 wheels,weight 2.5kg/pc (LGB16-190L-6UU)
Built-in Double Axis Linear Xihu (West Lake) Dis.way Model NO.As Below:
(1) SGR10 SGB10-3UU
(2) SGR15 SGB15-3UU / SGB15-4UU / SGB15-5UU
(3) SGR15N SGB15N-3UU / SGB15N-4UU / SGB15N-5UU
(4) SGR20 SGB20-3UU / SGB20-4UU / SGB20-5UU
(5) SGR20N SGB20N-3UU / SGB20N-4UU / SGB20N-5UU
(6) SGR25 SGB25-3UU / SGB25-4UU / SGB25-5UU
(7) SGR35 SGB35-3UU / SGB35-4UU / SGB35-5UU
HangZhou Yi CHINAMFG International Trade Co.,Ltd located in HangZhou City, ZheJiang Province.Our company set research and development,design,production as 1 of the high tech enterprise, strong technical force. The company has complete and advanced bearing special testing equipment,CNC grinding machine,high precision bearing for the products with high precision and lay a solid foundation.
Now factory main products can instead of the high precision ,heavy loading export bearings. Our factory in HangZhou City ,all the bearing quality in strict accordance with ISO9001 quality system management,one of the key foreign trade export company. We can provide all Kinds of bearings. Our bearing had been exported to more than 20 countries CHINAMFG and are warmly welcomed.Can do OEM services,Company registered trademark “BXY”,”FXY”QHW””SKYN”partly replaced import products. The products are widely used with high precision machines,steel mills,coal mining,lifting,oil field,wind power,automotive,paper and other industries, all my new and old customers interested in our products.
Detailed Photos
Product Parameters
Quick Details |
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Product name |
LGD series slider |
Brand Name: |
CHINAMFG OR OEM |
Name |
LGB12-60L-2 Wheel/LGB12-100L-4 Wheel/LGB12-100L-6 Wheel/LGB12-140L-4 Wheel/LGB12-140L-6 Wheel/LGB12-160L-8 Wheel/LGB12-200L-10 Wheel |
Place of Origin: |
ZheJiang , China |
Number of rolling element rows: |
double row |
Material: |
Bearing steel |
Rolling bearing seat material |
Bearing steel |
MOQ: |
1 Set |
Rail material |
Aluminum alloy shell |
Certification |
National Standard |
Buying patterns |
Choose according to your own needs |
Grade accuracy |
silver white |
Packaging & Shipping
Our Advantages
1. FREE SAMPLES: contact us by email or trade manager, and we will send the free samples according to your request.
2. World-Class Bearing: We provide our customers with all types of bearing with world-class quality.
3. OEM or Non-Stand Bearings: Any requirement for Non-standard bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry.
4. Genuine products With Excellent Quality: Company has always proved the 100% quality products it provides with genuine intent.
5. Quick Delivery: The company provides just-in-time delivery with its streamlined supply chain.
6. Cost Saving: We provide long-life, shock-resistant, and high-reliability bearings with excellent quality and better performance. Resulting in increased cost savings.
7. Attending customer queries promptly: We believe that if customers are satisfied then it proves our worth well. Customers are always given quick support.
8.Provide one-stop procurement
FAQ
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and wooden box.
Q2. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q4: How about your delivery time?
A4: Generally, it will take 30 days if we have goods in stock, we can negotiate about the delivery time according to the quantity
or If you are in urgent need.
Q5: Can you manufacture customized products?
A5: Yes, we can manufacture the products you want as long as you provide us the sample or design drawing.
Q6: Do you test you products before delivery?
A6: Yes. We have 100% detection and test before delivery.
Q7: What is your terms of payment?
A8:Payment=1000USD, 30% T/T in advance, balance before shipment.
Q9: What is your terms of payment?
A9:Payment≤1000USD, 100% in advance. Payment≥1000USD, 30% T/T in advance, balance before shipment.
Q10. What is your after-sales standard?
A10:After our products are sent out, if there is a problem, contact our salesperson as soon as possible, and we will deal with it for you as soon as possible.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Feature: | Precision Instrument |
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Function: | Super |
Flange Shape: | Square |
Shape: | Straight |
Series: | Lgd |
Material: | Bearing Steel |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do linear rails enhance the overall efficiency and accuracy of linear motion in industrial and automation systems?
Linear rails play a crucial role in enhancing the overall efficiency and accuracy of linear motion in industrial and automation systems. Their impact is significant in various aspects:
- 1. Guidance and Stability: Linear rails provide a precise path for the motion of the carriage or moving component. This guidance ensures stability and eliminates deviations, contributing to accurate and controlled linear movement in industrial applications.
- 2. Low Friction: Linear rails are designed with features to minimize friction between the rail and carriage. Low friction contributes to smoother motion, reducing wear on components and enhancing the overall efficiency of the linear motion system.
- 3. High Load Capacity: Linear rails are engineered to support high loads while maintaining structural integrity. This high load capacity is essential for industrial applications where heavy materials or equipment need to be moved with precision and accuracy.
- 4. Rigidity: The rigidity of linear rails prevents deflection or flexing during operation. This rigidity is critical for maintaining accuracy, especially in applications where precise linear motion is required for tasks like machining, assembly, and quality control.
- 5. Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial and automation systems where consistent and precise motion is essential for the success of manufacturing processes.
- 6. Integration of Smart Technologies: Advanced linear rail systems may incorporate smart technologies, such as sensors and feedback systems. These technologies enable real-time monitoring, feedback, and adjustments, further enhancing accuracy and efficiency in automated processes.
- 7. Customization for Specific Applications: Linear rails can be customized for specific industrial or automation needs. Tailoring the rail system to the unique requirements of an application ensures optimal performance and efficiency, whether in a high-speed production line or a precision laboratory setting.
- 8. Long-Term Reliability: The reliability and durability of linear rails contribute to long-term efficiency. A reliable linear motion system minimizes downtime, reduces maintenance requirements, and ensures continuous, accurate operation over an extended lifespan.
Overall, the use of linear rails in industrial and automation systems results in improved efficiency, increased productivity, and enhanced precision. Their role in providing a stable, low-friction guidance system for linear motion makes them integral components in a wide range of applications across diverse industries.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
What industries and machinery commonly use linear rails for precise linear movement?
Linear rails find widespread use in various industries and machinery where precise linear movement is crucial. Some common applications include:
- Manufacturing Machinery: Linear rails are integral components in CNC machines, milling machines, lathes, and other manufacturing equipment. They ensure accurate and repeatable motion for precise machining processes.
- Robotics: Linear rails play a key role in robotic systems, providing the necessary guidance and precision for the movement of robot arms and other robotic components.
- Automation Systems: Industries employing automated systems, such as conveyor systems and pick-and-place machines, often utilize linear rails to achieve precise linear movement in the automation process.
- 3D Printing: Linear rails contribute to the accuracy and stability of 3D printers by facilitating the precise movement of print heads and build platforms.
- Medical Devices: Linear rails are used in medical equipment such as imaging devices, diagnostic instruments, and robotic-assisted surgery systems, where precise linear motion is critical.
- Aerospace: The aerospace industry employs linear rails in various applications, including aircraft manufacturing and testing equipment, to ensure precision in movement and positioning.
- Semiconductor Manufacturing: Linear rails are used in semiconductor manufacturing equipment for precise movement in processes such as wafer handling and inspection.
These examples demonstrate the versatility of linear rails across different industries, highlighting their importance in applications that demand accurate and reliable linear motion.
editor by Dream 2024-05-03
China best Low Frication Full Set Dust-Prevention Customized Linear Guide Ways drawer slide linear rail
Product Description
Product Descriptions
ZCF BRIEF INTRODUCTION:
ZCF PRECISION TECHNOLOGY(HangZhou) CO.,LTD. IS A PROFESSIONAL MANUFACTURER OFLINEARXIHU (WEST LAKE) DIS.,LINEAR MODULE AND BALL SCREW ETC.SHE IS LOCATED IN HangZhou CITY,ZheJiang ,CHINA.THE NEW FACTORY COVERS 33333 SQUARE CZPT AND HOLDS A BUILDING AREA OF 16000 SQUARE CZPT AT PRESENT. WITH OVER 10 YEARS’ EFFORT OF OUR WHOLE TEAM. AND ALSO TRUST AND SUPPORT FROM OUR RESPECTED CUSTOMERS. WE ARE SO LUCKY TO BECOME ONE STRONG BRAND IN CHINA, WHO MAKE INTERNATIONAL STHangZhouRD PRODUCTS.WE AIM SERVE CUSTOMERS WORLDWIDELY.
CH SERIES BODY STRUCTURE:
1.ROLLING CYCLE SYSTEM: SLIDER, XIHU (WEST LAKE) DIS. RAIL, END COVER, STEEL BALL, BALL HOLDER;
2.LUBRICATION SYSTEM: OIL NOZZLE AND TUBING JOINT
3.DUST-PROOF SYSTEM: OIL SCRAPER, NEGATIVE DUST SEAL DUST-PROOF SHEET, XIHU (WEST LAKE) DIS. RAIL BOLT COVER, METAL SCRAPER
ACCURACY LEVEL
1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.
2. ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:
MODEL | CH – 15, 20 unit : mm | ||||
ACCURACY LEVEL | COMMON | HIGH | PRECISION | HIGH-PRECISION | ULTRA-PRECISION |
(C) | (H) | (P) | (SP) | (UP) | |
TOLERANCE OF H | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
TOLERANCE OF N | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
TOLERANCE OF MUTUAL H | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
TOLERANCE OF MUTUAL N | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
MOTION PARALLELISM OF C ON A | MOTION ACURACY | ||||
MOTION PARALLELISM OF D ON B | MOTION ACURACY |
3. MOTION ACCURACY CHART
RAIL LENGTH (mm) | ACCURACY LEVEL (µm) | |||||
C | H | P | SP | UP | ||
~ | 100 | 12 | 7 | 3 | 2 | 2 |
100 ~ | 200 | 14 | 9 | 4 | 2 | 2 |
200 ~ | 300 | 15 | 10 | 5 | 3 | 2 |
300 ~ | 500 | 17 | 12 | 6 | 3 | 2 |
500 ~ | 700 | 20 | 13 | 7 | 4 | 2 |
700 ~ | 900 | 22 | 15 | 8 | 5 | 3 |
900 ~ | 1,100 | 24 | 16 | 9 | 6 | 3 |
1,100 ~ | 1,500 | 26 | 18 | 11 | 7 | 4 |
1,500 ~ | 1,900 | 28 | 20 | 13 | 8 | 4 |
1,900 ~ | 2,500 | 31 | 22 | 15 | 10 | 5 |
2,500 ~ | 3,100 | 33 | 25 | 18 | 11 | 6 |
3,100 ~ | 3,600 | 36 | 27 | 20 | 14 | 7 |
3,600 ~ 4,000 | 37 | 28 | 21 | 15 | 7 |
SELECTION CRITERIA
1. PRODUCT APPLICATIONS:
1). CH SERIES: GRINDING MACHINE, MILLING MACHINE, LATHE, DRILLING MACHINE, INTEGRATED PROCESSING MACHINE, EDM MACHINE, BORING MACHINE, WIRE CUTTING MACHINE, PRECISION
2). CE SERIES: INDUSTRIAL AUTOMATION MACHINERY, SEMICONDUCTOR MACHINERY, LASER ENGRAVING MACHINE, PACKAGING MACHINE;
3). CGN/CGW SERIES: PRINTER, MACHINE ARM, ELECTRONIC INSTRUMENT AND SEMICONDUCTOR EQUIPMENT.
2. SELECTION OF ACCURACY LEVEL:
C, H, P, SP, UP LEVELS DEPEND ON EQUIPMENT ACCURACY REQUIREMENTS.
3. SELECTION OF SIZE:
1). ACCORDING TO EXPERIENCE;
2). LOAD STATUS;
3). IF LINEAR XIHU (WEST LAKE) DIS.WAY IS USED IN CONJUNCTION WITH BALL SCREW, SELECT SIMILAR SIZE AS EXTERNAL DIAMETER OF THE SCREW. IF THE EXTERNAL DIAMETER OF THE SCREW IS 35 MM, SELECT CH35.
4. CALCULATING THE MAXIMUM LOAD OF SLIDER:
1). CALCULATING THE MAXIMUM EQUIVALENT LOAD OF A SINGLE SLIDER WITH REFERENCE TO THE LOAD CALCULATION TABLE
2). CONFIRMATION THAT THE STATIC SAFETY FACTOR OF THE SELECTED STRAIGHT-LINE XIHU (WEST LAKE) DIS. SHOULD EXCEED THE VALUE LISTED IN THE TABLE OF STATIC SAFETY FACTOR
LUBRICATION:
IF THE LINEAR XIHU (WEST LAKE) DIS. IS NOT PROPERLY LUBRICATED, THE FRICTION OF ROLLING PARTS WILL INCREASE, AND LONG-TERM USE WILL BECOME THE MAIN REASON FOR SHORTENING THE LIFE. LUBRICANTS PROVIDE THE FOLLOWING FUNCTIONS:
(1). REDUCE FRICTION OF ROLLING PARTS, PREVENT BURNS AND REDUCE WEAR;
(2). FORMING OIL FILM BETWEEN ROLLING SURFACE AND ROLLING SURFACE CAN PROLONG ROLLING FATIGUE LIFE;
(3). PREVENTING RUST.
1. GREASE LUBRICATION:
EACH GROUP OF LINEAR XIHU (WEST LAKE) DIS.WAYS CAN BE SEALED WITH LITHIUM SOAP-BASED GREASE TO LUBRICATE THE BEAD GROOVE TRACK BEFORE LEAVING THE FACTORY. ALTHOUGH THE GREASE IS NOT EASY TO LOSE, IN ORDER TO AVOID INSUFFICIENT LUBRICATION CAUSED BY LUBRICATION LOSS, IT IS SUGGESTED THAT CUSTOMERS SHOULD SUPPLEMENT THE GREASE ONCE MORE WHEN THE DISTANCE REACHES 100 KM. AT THIS TIME, GREASE CAN BE INJECTED INTO THE SLIDER BY MEANS OF THE OIL NOZZLE ATTACHED TO THE SLIDER. LUBRICATING GREASE IS SUITABLE FOR SITUATIONS WHERE THE SPEED IS NOT MORE THAN 60 M/MIN AND THE COOLING EFFECT IS NOT REQUIRED.
T : OIL INJECTION FREQUENCY (hour); Ve : SPEED (m/min)
2. OIL (OIL) LUBRICATION:
IT IS RECOMMENDED THAT CUSTOMERS USE LUBRICATING OIL WITH A CONSISTENCY OF ABOUT 32-150 CZPT TO LUBRICATE LINEAR XIHU (WEST LAKE) DIS.S. CZPT CAN INSTALL THE TUBING JOINT AT THE ORIGINAL POSITION OF THE OIL DISCHARGE NOZZLE ACCORDING TO THE CUSTOMER’S NEEDS, SO THE CUSTOMER ONLY NEEDS TO CONNECT THE PRESET TUBING OF THE MACHINE TO THE TUBING JOINT. THE LOSS OF LUBRICATING OIL IS FASTER THAN THAT OF LUBRICATING GREASE. WHEN USING, ATTENTION MUST BE PAID TO THE ADEQUACY OF OIL SUPPLY. IF INSUFFICIENT LUBRICATION EASILY CAUSES ABNORMAL WEAR OF LINEAR XIHU (WEST LAKE) DIS.S AND REDUCES THEIR SERVICE LIFE, IT IS SUGGESTED THAT THE FREQUENCY OF LUBRICATING OIL SHOULD BE ABOUT 0.3CM3/HR. CUSTOMERS CAN USE IT ACCORDING TO THEIR USE CONDITIONS. LUBRICATING OIL IS SUITABLE FOR VARIOUS LOADS AND SPEEDS, BUT IT IS NOT SUITABLE FOR HIGH TEMPERATURE LUBRICATION BECAUSE OF ITS VOLATILITY.
DUST-PROOF DEVICE(OPTIONS)
1. DUST-PROOF DEVICE CODE:
IF YOU NEED THE FOLLOWING DUST-PROOF EQUIPMENT, PLEASE ADD THE CODE AFTER THE PRODUCT MODEL.
INSTALLATION OF LINEAR XIHU (WEST LAKE) DIS.WAY
THE INSTALLATION METHOD OF LINEAR XIHU (WEST LAKE) DIS. MUST BE SET ACCORDING TO THE OPERATING CONDITION OF THE MACHINE, SUCH AS THE DEGREE OF VIBRATION AND IMPACT FORCE, THE REQUIRED WALKING ACCURACY AND THE LIMITATION OF THE MACHINE.WHEN PAIRING NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.S, ATTENTION SHOULD BE PAID TO THE DIFFERENCE BETWEEN THE REFERENCE RAIL AND THE DRIVEN RAIL. THE ACCURACY OF THE DATUM LEVEL ON THE SIDE OF THE DATUM RAIL IS HIGHER THAN THAT OF THE DRIVEN RAIL, SO IT CAN BE USED AS THE SUPPORTING SURFACE FOR THE BED INSTALLATION. THE REFERENCE RAIL IS MARKED WITH MA, AS SHOWN IN THE FIGURE.
1. FIXING METHODS
WHEN THE BED IS SUBJECTED TO VIBRATION AND IMPACT FORCE, THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER MAY DEVIATE FROM THE ORIGINAL FIXED POSITION AND AFFECT THE ACCURACY. IN ORDER TO AVOID SIMILAR SITUATION, IT IS SUGGESTED TO USE THE FOUR FIXED WAYS LISTED BELOW TO FIX THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER TO ENSURE THE ACCURACY OF THE MACHINE.
2. INSTALLATION OF LINEAR RAIL:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machines |
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Material: | Steel |
Structure: | Machines |
Installation: | All |
Driven Type: | N/a |
Carrying Capacity: | Weight Level |
Customization: |
Available
| Customized Request |
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Choosing the Right Type of Linear Rail for Your 3D Printer
Using a linear rail in your 3D printer is a common way to provide support for the bed, but there are some drawbacks to using this type of rail. Learn about the different types of rail and how to select the best one for your project.
Square rail
Choosing the right linear rail can bring significant advantages in cost, durability and performance. Choosing the right rail type is a key step before deciding on the overall design. Choosing the correct type will depend on your application’s requirements. The selection process involves learning from past mistakes and defining the system’s objectives. Choosing the right rail isn’t unlike choosing other components for a machine.
Unlike round rail, square rails require a flat mounting surface. Moreover, square rails can’t span gaps. The rails must be aligned perfectly to achieve the desired parallelism. Square rails also need to be lubricated properly.
Square rails are used for applications that require high load capacity. Square rails are typically used for machine tool applications. They have a greater load capacity than round rails. They can handle heavy loads and moment loads. They provide high precision and accuracy. They also have more surface contact than round rails.
Generally, square rails are more expensive than round rails. Square rails are also more prone to debris. They also need tighter parallelism than round rails. Square rails also need a straight continuous support.
Square rails have higher load capacity and precision. However, they have higher maintenance costs. Square rails also need to be installed carefully. They can be prone to misapplication. Misapplication can happen due to miscalculation or personal bias. Choosing the right rail type isn’t always the right solution for your application. It’s always best to start with preliminary calculations before deciding.
Round rails are generally faster to install. They also allow for greater ranges in rail height. They can also handle imperfect parallelism. However, they also have lower load capacity. They require more parts than square rails.
They can be installed vertically or horizontally. They are also available in different sizes. CZPT provides bearing blocks in different seals. Their bearing blocks can be purchased in long, normal or short block versions. CZPT’s long block versions have a self-lubricating option.
Round rails are more forgiving than square rails. They have less tendency to pull up. They are also less prone to deflection.
CZPT(r) T
Whether you are working in the manufacturing, automotive, pharmaceutical, or food industry, CZPT (r) T linear rail assemblies can be configured for your application. These rail assemblies are manufactured from lightweight aluminum and can be customized to your specifications. They are designed to replace recirculating ball bearings, eliminating messy oil, grease, and downtime. You can download CZPT (r) T linear rail assemblies as CAD files to facilitate customization.
There are two main types of CZPT (r) T linear rails. The T-shaped design is manufactured from hard-anodized aluminum. These linear guides are designed to be lightweight, easy to install, and durable. They are perfect for applications where speed is critical.
For more than 50 years, Sealstrip has been manufacturing packaging solutions with its patented package reclosure device. In its heyday, metal bearings were the standard for package reclosure, but they proved to be expensive and often required frequent maintenance. Fortunately, CZPT (r) T linear guide systems are a better option. They are oil free, corrosion resistant, and come with a number of functional and design features that rival metal bearings.
CZPT (r) T linear rails are easy to install and maintain, so you can focus on the task at hand. Their design is efficient, allowing for the smoothest, most precise motion. CZPT (r) T rail assemblies are also available in stainless steel, making them ideal for applications in harsh environments. These bearings have a unique split adapter that makes installation easy. They are compatible with standard ball bearings. They can carry heavy loads up to 800 pounds.
In addition to CZPT (r) T linear rails, CZPT (r) family of products includes CZPT (r) R linear plain bearings, CZPT (r) S anodized aluminum shafting, and CZPT (r) slide tables. All CZPT (r) products are designed to meet your motion control component needs. They are available from 28,000 stock items. You can also order energy chain systems and chainflex continuous flex cables. These linear guides are designed to help you get the most from your manufacturing equipment. They are the ideal way to replace recirculating ball bearings.
liding contact guides
Generally, linear guides are composed of guide rails, slide bodies and bearing inserts. These systems are widely used in different applications. They are designed to reduce friction, increase power efficiency and increase overall efficiency of units. The guide can be made of steel or aluminum. The slide can be plain surface bearing or a rolling-element bearing. These types of slides have a low frictional resistance, and can be used in high speed applications.
Sliding contact guides on linear rails have sliding contact along the entire length of the rail. The sliding contact is made by a rolling-element bearing, such as a ball, roller or cam roller. Linear bearing slides can be lubricated with grease, oil or vacuum lubricant. The use of linear bearing slides helps to minimize operating temperatures and improves overall efficiency of units.
These guides are used in applications with high precision. They are a good option in applications with limited space requirements. They also provide increased load capacity while reducing the size of the unit.
The present invention provides an alternative to the prior art linear guides. It consists of a linear guide with a replaceable bearing element. This element is removable from the slider without replacing the slide body. It also eliminates the need to replace roller elements in the bearing mechanism.
The sliding contact guides on linear rails are ideal for applications with high accuracy. They are especially useful in high speed applications. They can help grippers pick up objects more accurately. They can also be used for industrial sliding doors. They are also used in a variety of robotics applications.
The sliding contact guides on linear rails can be used in a wide range of applications, from precision machinery to computer numerical control machines. They are available in different sizes and configurations, including the MINISCALE PLUS series. They can be used in vacuum conditions of up to 10-7 mbar. They are ideal for applications requiring high accuracy and reduced power consumption.
They are available in a wide range of sizes, including 7 mm to 15 mm wide. They also have travel distances of up to 42 mm. The dynamic load capacity ranges from 207 to 1109 N. They also offer accelerations of up to 50 m/s.
Drawbacks of “traditional” linear rail in a 3D printer build
Using linear rails in a 3D printer build can increase print quality, but there are also drawbacks. There are some advantages to using linear rails, but you’ll also need to consider the cost and complexity of using them.
A traditional linear rail is a rectangular piece of steel with two dovetails along each side. It’s used to mount the carriage to the printer, and it is designed to provide smoother motion than a linear rod. Despite this, a rail can also be curved, which can create problems when printing.
Another disadvantage is that a single linear rail is more expensive than two linear rods, and it requires a physical frame for mounting. However, it can save you the cost of buying two rods and can also create a unique aesthetic for your 3D printer. Another advantage is that you can anchor the rail for greater rigidity and load-bearing capacity. You’ll also need to make sure that your rails are properly lubricated for a long life. If they aren’t, you’ll likely experience problems with print quality.
The drawbacks of using a linear rail in a 3D printer build aren’t that serious, but they’re still something to consider. If you have the budget, you may want to invest in a more capable printer, rather than in a linear rail. Also, remember that the stiffer your rails are, the less backlash you’ll experience. You’ll also avoid ringing artifacts, which will make your prints look less smooth. Regardless of the type of rail you use, it’s important to make sure that you mount it correctly.
editor by Dream 2024-05-02
China supplier Cheap Linear Guide Rail Price and Linear Guide Bearing Kit Mgn12 Mgn7 Mgn9 Mgn15 linear rail alignment tool
Product Description
Product Description
Product Name |
MGN Series Linear guide |
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Material |
Bearing steel, Gcr15, stainless steel, chrome steel |
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Precision |
P0(ABEC1), P6(ABEC3) , P5(ABEC5) , P4(ABEC7), P2(ABEC9) |
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Vibration & Noisy |
Z1, Z2, Z3, V1, V2, V3 |
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Cage |
Brass, Nylon, Steel |
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Seal / Cover |
ZZ, 2RS, RZ, NR, N |
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Advantage |
High precision, high speed, long life, high reliability, low noise |
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Packing |
Plastic bag + wooden box or according to customers’ demands |
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Quality certificate |
ISO9001-2008 |
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Function |
Anti-friction, Dustproof, Antirust |
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Performance |
low friction, low noise, high speed and high precision |
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Application |
precision part, cnc machining parts, auto parts, industrial parts, etc |
Detailed Photos
Product Parameters
Packaging & Shipping
Company Profile
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in China,with strong technical strength, advanced production equipments, high-quality staff team and perfect after-sales services, our company is the precision machinery manufacturer with research and development, manufacturing, sales, service all in one.
After Sales Service
Customer Service
The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.
If you have any needs, Please contact with me directly!
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.
5. Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.
6. Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | 3D Printer |
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Material: | Steel |
Structure: | Rail & Slider |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Sliding Contact Guide on Linear Rail
Whether it is a dovetail, sliding contact guide, sleeve-bearing slide, or box way rails, we’re going to look at some of the options available to you. You’ll learn about what they do, how they can help you, and how they can improve your work.
Dovetail rails
Several varieties of dovetail rails are available in the market. Among them are the standard boxway rails and a more specialized variant. These rails are known for their sleek and sturdy appearance and can handle even heavier loads than their counterparts.
The DS Series Compact Dovetail Linear Stages are the smallest of the lot, yet feature the same mechanism as the MT series dovetail stages. They slide along precision preloaded dovetail slides, making them a good choice for applications that require high performance, but limited space. These stages are also less prone to shock than their conventional counterparts.
The DS series dovetail stages are available in a variety of XYZ configurations, making them ideal for applications requiring the smoothest of motions and the least amount of vibration. These stages are also easy to integrate into your system thanks to their modular design. This is especially true in the case of the DS25 series, which has a lower footprint than the MT series.
The DS Series Compact Dovetail Stages are a step up from the MT series dovetail stages. This is thanks to their high-speed, precision preloaded dovetail slides. These are not only lightweight, but also silent, which is particularly useful in medical applications. These stages feature the aforementioned low-profile design, as well as thicker and more robust saddles. They are also available in two different travel ranges.
While dovetail rails on linear rails may be a good choice for your next project, you should consider some of the factors that can shorten its life. Some of the most common failures are abrasions, corrosion, and dust. You may also want to consider a platform to attach to your system’s moving component. This can allow you to increase the size of the transport area, while still keeping your load close at hand.
The DS Series Compact Dovetail line of dovetail stages are a good choice for applications that require the smoothest of motions and the least number of components. This is especially true in the case of DS series dovetail stages, which do not use typical roller bearings.
Sleeve-bearing slides
Depending on the application, there are different types of linear rail slides. The most common is the ball bearing slide, which uses two linear rows of ball bearings to move a carriage. The design offers smooth motion in a single direction.
Another type of slide is the dovetail slide. It involves a slot on the base of the slide and a protruding V-shaped tongue on the saddle. This design is more durable than other slides, and can be used for heavy load applications. However, it can’t handle as large a load as boxway slides, which involve a mating base and saddle.
A third type of slide is the cylindrical column slide. It is functionally similar to the square gib slide, but lacks the strength and stiffness of the latter. It’s usually more expensive and harder to assemble, although it offers a more accurate form of mechanical linear motion.
The inner surface of a linear sleeve bearing is usually made up of a journal slide. It’s a common way to reduce friction through surface coating. Some of these slides are made from CZPT, a material that’s inert to acids and solvents. It’s also designed to work in varying environments.
There are several types of bushings, and each can be made from a wide range of alloys. Bronze bushings are designed for a smooth motion, while plastic bushings are suited for low-speed applications.
For applications requiring high-speed operation, linear sleeve bearings can be manufactured in ceramic rolling elements. These offer less noise and better distribution of load.
Another type of linear rail slide is the box-way slide. It includes a mating base and saddle. It’s often used for heavy-duty applications. A third section can be attached to the saddle, extending the length of the slide. These slides offer a T-shaped profile when fitted.
The square gib design is an excellent choice for heavy-duty applications. It offers accurate linear movement and high load capacity. It can be milled, drilled, or tapped. It has low friction, and can withstand force in any direction.
The CZPT design has excellent performance in both smooth and harsh environments. It’s also long, making it ideal for large installations.
Sliding contact guides
Choosing a sliding contact guide on linear rail can be tricky. With a variety of options available, it’s important to understand the differences between them and the advantages they provide.
The first of these is the material used. Stainless steel, aluminum, or cast iron are common materials for sliding guides. These materials are durable and will withstand heavy loads. They can also be used in corrosive environments.
The other important factor is the lubrication method. The amount of lubrication required is largely determined by the type of linear slide and the type of bearings it uses. Ball bearing slides typically need less lubrication than linear bearing slides. The lubrication method is also important because it reduces the friction that leads to wear.
The most important thing about the lubrication method is that it should be easy to access and clean. This can ensure that you get the best performance out of your linear guide. You may also choose to upgrade the lubrication to increase the lifetime of your guide.
Another important factor is the size of the application. A larger capacity will allow the guide to carry a heavier load. You can also choose a higher speed guide if the application involves high speeds. The length of the guide should also be considered. The length is usually dictated by the size of the application. You can also customize the length of your guide by contacting your nearest sales office.
The biggest difference between sliding contact guides on linear rail and other linear guides is the amount of friction. The more force you apply, the higher the coefficient of friction will be. Therefore, this type of guide is not suitable for high speed applications.
The first recirculation ball was developed by Thomson Linear. This was the first commercialized rolling element. The ball has a much lower coefficient of friction than a roller. This is why it is often used in motion control applications.
A high speed operation will require more lubrication than a low speed operation. The E-DFO coating of the lubricant reportedly has a longer life than fluororesin coating.
Box way rails
Unlike the conventional linear guideways which consist of a thin film of lubricating oil between them, the box way rails run under sliding friction. The box way systems are made of a tough material, such as steel. They are capable of handling heavier loads than the dovetail rails. They are also better at absorbing shock loads. However, their service life is shorter than that of linear rails. The linear guideway VMCs are often two or three times faster than the boxy counterparts.
The most common material used in linear guideways is steel. It is usually manufactured with high precision. It is then graded for a specific application. The bearing plates have smooth transitions and can carry increasing loads as they become convex. This design makes it ideal for machining steel.
While the linear rail has a higher carrying capacity, the box way system is still relatively small. The box ways can handle higher loads than dovetail rails. However, they cannot handle a high running speed. They are also considered to be better at reducing chatter.
The main components of a linear slide are the main carriage and bearings. They incorporate power screws and ball bearings. The main difference between the two is that the ball bearings have rolling elements that can reduce friction. The rolling element bearings also have high sensitivity. The friction between the rolling element and the rail is also low.
Box ways also have a better vibration dampening capability. However, they are not ideal for consumer applications. They are also much more expensive than the linear guideways. The cost is offset by the fact that they require less maintenance. It is therefore recommended that box way systems are used in heavy-duty applications.
Linear rails are a convenient alternative to box-way rails. However, they must be fully supported in assembly. They also require more lubrication. In addition, they can be damaged by water and other solvents. They also need to be protected during shipment.
Box ways are used in some larger machines, while the linear slides are used in smaller machines. These types of rails are generally used by machining centers that make part products. They can also be used in roughing machine tools.
editor by Dream 2024-05-02
China OEM CNC Manufacturer Mgn Miniature Linear Rail Block
Product Description
Product Information
Product Information | |
Product Name |
THA CNC MGN Linear Rail Block |
Material |
Bearing steel, Gcr15, stainless steel, chrome steel |
Length |
Can be customized according to customers requirement |
Precision |
C,H,P |
Model No. |
MGN5C, MGN7C, MGN9C, MGN12C, MGN15C |
Our services |
According to drawings or samples for our customers to manufacture products. |
Product Package |
a. Plastic bag with box case or wooden case. We can provide shipping information to our customer at any time. |
Delivery time |
3~7 days for sample order, 15~20 days for bulk order. Depends on the actual shipping situation. |
Tips:
1.Price for reference only, the specific price can ask customer service.
2.Please refer to the following technical parameter chart or consult customer service for more model selection.
Product Description
Product Features
1.High-speed operation
2.Low friction and noise
3.High precision, duration, and reliability
4.Smooth movement
5.High efficiency of transferring
6.No gap and preloading
Product Description
A linear guideway allows a type of linear motion that utilizes rolling elements such as balls or rollers. By using recirculating rolling elements between the rail and the block, a linear guideway can achieve high precision linear motion. With these features, linear guide ways can greatly enhance moving accuracy, especially, when accompanied with precise ball screws. When using the linear guide, please avoid dust and foreign objects as much as possible. In general, please limit the working temperature to below 80 degrees Celsius. If the temperature exceeds this temperature, the plastic end cover of the linear slider will be damaged.
Detailed Photos
Detailed Photos
Packaging & Shipping
Company Profile
HangZhou HangZhou Industry & Trade Co., Ltd. the company integrates product development, production, sales, and application services. It specializes in the production of ball screws, linear guides, sliders, linear modules, linear shaft, and a series of high-precision, high Technology linear motion products. Many of the products have won national patents and have reached a number of international testing and certification standards.
The company is located in HangZhou, ZHangZhoug, China. It covers an area of more than 26,000 square CHINAMFG and has more than 200 employees, including more than 50 senior technicians. We adopts superb technology, sets strict corporate standards, and provides meticulous service. And a complete product quality control system has been established, equipped with high-end inspection and testing equipment such as metallographic microscopes and contour measuring instruments. From raw materials to production, processing, and inspection packaging, every step is strictly controlled to ensure product quality.
Our products are widely used in medical machinery, printing machinery, chemical machinery, woodworking machinery, machine tools, robots and other automated machinery and equipment. The company’s production technology level, product quality and service level have always been in the leading position in the same industry. Customers all over the world, and have won unanimous recognition and praise from customers.
Our company adheres to the concept of “high-quality products and efficient service”, and takes the creation of customer value as its own responsibility. We are looking CHINAMFG to cooperating with you to create a brilliant future!
After Sales Service
MORE PRODUTS
FAQ
FAQ
1. Q: Could you offer OEM service?
A: Yes, we offer OEM service.
2. What is your MOQ?
A: For standard type, no MOQ. For produce goods, we need according bearing type.
3. Q: How to control the products quality?
A: Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
4. Q: Where is your factory located?
A: Our factory is in China. Welcome to contact us anytime.
5. Q: Can the machine be customized as our need, such as put on our logo?
A: Surely our machine can be customized as your need, put on your logo is also available.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
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Material: | Steel |
Installation: | All-Terrain Crane |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the reliability and durability aspects of linear rails in ensuring consistent linear movement?
The reliability and durability of linear rails are critical for ensuring consistent linear movement in various applications. Here are key aspects that contribute to their reliability and durability:
- Materials: High-quality materials, such as hardened steel or reinforced alloys, are used in the construction of linear rails. These materials provide the necessary strength, wear resistance, and durability to withstand the stresses of continuous linear motion.
- Surface Treatments: Surface treatments, including coatings and finishes, are applied to protect the linear rails from corrosion, abrasion, and other forms of wear. These treatments enhance the longevity of the rails, ensuring they maintain their performance over time.
- Lubrication: Proper lubrication is essential for reducing friction between the rail and carriage. Lubrication not only minimizes wear but also contributes to smooth and consistent linear movement. Lubrication intervals and the choice of lubricants impact the overall reliability and performance of the linear rail system.
- Sealing: Sealing mechanisms are employed to protect the internal components of the linear rail system from contaminants such as dust, debris, and moisture. Effective sealing enhances the reliability of the system by preventing damage to critical components and minimizing the risk of malfunction.
- Rigidity: The rigidity of linear rails is crucial for maintaining consistent linear movement, especially under varying loads. Rigidity prevents deflection or bending of the rail, ensuring that the carriage follows a precise and predictable path during operation.
- Load-Bearing Capacity: The load-bearing capacity of linear rails is a key factor in their reliability. Properly sized linear rails that match the application’s load requirements ensure consistent performance and prevent premature wear or failure.
- Manufacturing Precision: High manufacturing precision in the production of linear rails contributes to their reliability. Precise machining and assembly processes result in consistent dimensions and tolerances, ensuring that the rail and carriage components fit together seamlessly for reliable linear motion.
Reliability and durability go hand in hand in ensuring consistent linear movement over the lifespan of the linear rail system. Regular maintenance, including inspections, lubrication, and replacement of worn components, further contributes to the sustained reliability of linear rails in industrial and automation applications.
What is the impact of proper installation and maintenance on the performance and lifespan of linear rails?
The proper installation and maintenance of linear rails have a significant impact on their performance and lifespan. Here’s how:
Proper Installation:
- Alignment: Correct alignment during installation is crucial for the optimal performance of linear rails. Misalignment can lead to increased friction, wear, and decreased accuracy. Proper alignment ensures smooth and precise linear motion.
- Lubrication: Adequate lubrication is essential to reduce friction between the rail and carriage, preventing premature wear. Proper lubrication during installation sets the foundation for sustained performance and longevity.
- Tightening: Proper tightening of bolts and fasteners during installation ensures the stability and rigidity of the linear rail system. Loose connections can lead to vibrations, affecting accuracy and potentially causing damage over time.
Maintenance:
- Regular Inspection: Periodic inspections allow for the early detection of issues such as wear, misalignment, or contamination. Timely identification of problems enables corrective measures to be taken before they escalate.
- Cleaning: Keeping linear rails clean from debris and contaminants is essential for preventing damage and maintaining smooth motion. Regular cleaning, especially in industrial environments, contributes to the longevity of the system.
- Lubrication Maintenance: Continuous lubrication maintenance is crucial for reducing friction and preventing premature wear. Regularly checking and replenishing lubricants help ensure optimal performance over the lifespan of the linear rails.
Proper installation and proactive maintenance contribute to the overall reliability, accuracy, and longevity of linear rails. Neglecting these aspects can result in decreased performance, increased wear, and a shorter lifespan of the linear motion system.
What are linear rails, and how are they used in linear motion systems?
Linear rails, also known as linear guides or linear slides, are mechanical components used in linear motion systems to facilitate smooth and precise movement along a straight path. They typically consist of a rail and a carriage. The rail is a long, rigid structure with a specially designed profile, while the carriage is mounted on the rail and holds the load to be moved.
Linear rails are widely used in various applications, including manufacturing machinery, robotics, 3D printers, and automated systems. They provide guidance and support to the moving components, minimizing friction and ensuring accurate and repeatable motion. The design of linear rails allows for high load-carrying capacity and can accommodate different types of loads, such as radial or axial loads.
Linear motion systems incorporating linear rails offer advantages such as improved precision, reduced wear and tear, and increased efficiency in comparison to traditional sliding mechanisms. The choice of linear rails depends on factors such as load capacity, speed, accuracy requirements, and environmental conditions in the specific application.
editor by Dream 2024-05-02
China Custom China Factory 200mm Stroke Motorized Ball Screw Linear Slide Guide Rail for Translation Stage CNC Machine Actuator Guide
Product Description
China factory 200mm stroke motorized ball screw linear Slide Xihu (West Lake) Dis. Rail for translation stage cnc machine actuator guide
Specifications
CBX1204J-ZC linear guide is semi-sealer structure, body width 42mm, high stability,compact structure,versatility feature, suitable for normal working environment, it is convenient to use single axis or multi-axis to assemble easy functional usage robotic arms for kinds of industries.
Application Area:
Precise positioning, dispensing, spray painting, visual inspection, moving, grabbing, cutting and welding, automatic assembly, automatic locking screws, palletizing, etc. Such as: PCB board detection, optical disc stacking device, parts pick and place.
Model |
CBX-ZC Ball screw | Screw speed | 0-200mm/s |
Profile width | 42mm | The vertical load (kg) | 15KG |
Specifications of ball screw | 1204,1605,1610 | Horizontal load (kg) | 35KG |
PositionaI accuracy | 0.03mm | Effective travel range | 0-1500mm |
The total length of 200mm strok linear guide rail is 326mm
(total length =stroke +126mm)
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Material: | Aluminum+Stainless Steel |
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Condition: | New |
Warranty: | 1.5 Years |
Customization: |
Available
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Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of linear rail materials and coatings in performance and longevity?
The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:
Materials:
- High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
- Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
- Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.
Coatings:
- Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
- Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
- Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
- Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.
The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
Can you describe the various types of linear rails, such as profiled or round rail systems?
There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:
Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.
Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.
Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.
editor by Dream 2024-05-02
China Custom Linear Bearings for Sale with Best Sales
Product Description
CZPT PRECISION TECHNOLOGY(HangZhou) CO.,LTD. IS A PROFESSIONAL MANUFACTURER OFLINEARXIHU (WEST LAKE) DIS.,LINEAR MODULE AND LINEAR BEARING AND BALL SCREW ETC.SHE IS LOCATED IN HangZhou CITY,ZheJiang ,CHINA.THE NEW FACTORY COVERS 33333 SQUARE CZPT AND HOLDS A BUILDING AREA OF 16
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Feature: | Corrosion Resistant |
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Function: | Ordinary |
Flange Shape: | Without Flange |
Shape: | Straight |
Series: | LM |
Material: | Bearing Steel |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Get the Longest Life Out of Your Linear Rails
Whether you’re looking for the strength of steel or the convenience of aluminum, linear rails can provide you with the right choice. They can withstand both downward and lift-off loads, and they can be anchored along their full length to aluminum extrusion profiles.
Maintenance of linear rails
Depending on the environment you are using your linear rails in, it will vary as to the amount of maintenance that is required. However, there are some key steps you can take to make sure you get the longest life out of your rails.
The first step is to ensure you are installing your rails on a solid, level foundation. If your rails are not level, you may get indentations on your rails, which can result in a number of problems.
The second step is to ensure you are using the correct lubricant. The right lubricant can make all the difference in your rails life. The best lubricants are those that are designed to withstand the environment you will be using them in. Ideally, you should use light oil on ball bearing raceways.
The best way to ensure you are doing it right is to have a set of dial indicators to help you make sure that your rails are level. Also, make sure that you are not relying on the guide rail to keep your rails level. You can also take the time to use a lint free cloth to wipe down your rails.
The most important part of any linear guide is its lubrication system. Most are equipped with a lubrication mechanism that makes maintenance simple. If yours is not, then you might want to consider a grease and lubrication kit from CZPT Automation.
Low coefficient of friction
Whether you’re looking for a simple linear rail or a sophisticated rail that supports the entire machine, there are a variety of choices. Each one has its own set of advantages and disadvantages. There are also various levels of accuracy, running speed, and load bearing capacity.
For example, you may need a corrosion-resistant steel type for metalworking applications. But, the same type can have a high coefficient of friction.
To reduce friction, you can choose a chain with a low-friction top chain. These chains can achieve low coefficients of friction without lubrication.
Another option is to use a plastic roller chain. This option is ideal for applications that need minimal slippage between the surfaces. These chains are engineered to have low coefficients of friction. This is made possible through a combination of compression molding and epoxy resin polymer matrix.
The manufacturer’s catalog lists the coefficient of friction of different types of top chain. This is a good way to see the difference between a ball guide and a roller guide.
The coefficient of friction of a rolling steel ball is a good indication of its working capability. This is one of the reasons why they are used in moving parts. This is also one of the reasons why PMI’s MSA Series is engineered with a low friction coefficient.
Having a low coefficient of friction can save you money and energy. This also increases the life of the chain, motor, and other linear motion components.
Stiffness
Whether it is for machine tools or consumer applications, the stiffness of linear rails is an important factor. If a linear rail is not properly aligned, it can have a high degree of deflection. This can result in damage to the rail. The life of a linear rail also depends on a variety of factors.
If the rail is not properly aligned, the load applied to the rail will follow the surface on which it is screwed. This may lead to problems with alignment.
If the rail has a large diameter, it may be easier to align than a smaller one. It can also help to run two rails in parallel. This will minimize deflection.
The stiffness of a linear rail is also determined by its load capacity. The load capacity of a rail can range from a few grams to thousands of kilograms. The higher the load capacity, the better the rail’s stiffness.
Linear rails are typically used in high precision systems. They can withstand moment loads and overhung loads. The life of a linear rail also depends on the load capacity and frequency of use.
The stiffness of a rail can also be determined by its initial contact angle. Generally, a linear rail has a higher stiffness than a linear rod.
The stiffness of a linear rail can be measured both experimentally and with an FEA. An FEA can also be used to determine the static and dynamic behavior of a linear guideway. The results can be used to determine the stiffness of different structures.
Can be anchored along their full length to aluminum extrusion profiles
Luckily for us, CZPT offers a plethora of stuff to choose from. From the ubiquitous t-slot aluminum extrusion to the tiniest trumps, CZPT has you covered. Not only does it have a wide selection of fasteners and aluminum extrusions in stock and ready to ship, CZPT also offers a number of services and solutions to help you get the job done right. Whether you’re in the market for a new warehouse or need help designing and delivering a customized product, CZPT can help. We have a staff of skilled craftspeople who will work with you from start to finish to ensure your aluminum extrusion project is done right. No job is too big or too small for us. Our customers include manufacturers of industrial and commercial grade products, as well as small businesses and individuals looking to make a splash. From commercial kitchen equipment to industrial cabinets, we can help you turn your ideas into reality. For more information. Alternatively, visit us online to learn more about our extensive line of products and solutions. Our knowledgeable team is happy to answer any and all questions about your aluminum extrusion project, and can even help with CAD design services. Regardless of your needs, CZPT can help. A large part of our success is our ability to be a single source provider of a wide range of extrusion solutions.
Applications
Whether you need to move a small item through a manufacturing process, or a heavy load, linear rails will provide a smooth, stable motion. There are many applications for linear rails, including packaging, factory automation, medical sample handling, and more.
The basic structure of linear rails is an assembly that contains balls and rollers to support the loads moving on the rail. The balls provide high load capacity, while the rollers provide a low friction guide.
Linear rails are typically used in the industrial industry. They offer a large range of motion, and they can be used in a vertical or horizontal setting. They also come in a variety of sizes. They are mainly used in applications that require high performance, high precision, and low friction guidance.
Linear rails can be round or square. They are made from high-strength steel, usually galvanised. The length of a rail can range from a few centimetres to several metres. Linear rails have a low-friction guide system, which helps to ensure a smooth and reliable motion. The load capacity of a rail can range from several grams to thousands of kilograms.
The advantages of linear rails include low friction, high load capacity, and high rigidity. These qualities make them an ideal solution for many industrial applications. They are also known as linear assemblies, linear guides, and guide systems.
There are many different names for linear rail systems, including ball bearing linear guides, linear rails, and linear rail systems. These systems are typically used in applications that require low-friction guidance, but they are also useful in pneumatic driven systems. They are easily installed, and they have high load bearing capacity.
editor by Dream 2024-04-30