Product Description
China factory 200mm stroke motorized ball screw linear Slide Xihu (West Lake) Dis. Rail for translation stage cnc machine actuator guide
Specifications
CBX1204J-ZC linear guide is semi-sealer structure, body width 42mm, high stability,compact structure,versatility feature, suitable for normal working environment, it is convenient to use single axis or multi-axis to assemble easy functional usage robotic arms for kinds of industries.
Application Area:
Precise positioning, dispensing, spray painting, visual inspection, moving, grabbing, cutting and welding, automatic assembly, automatic locking screws, palletizing, etc. Such as: PCB board detection, optical disc stacking device, parts pick and place.
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Model |
CBX-ZC Ball screw | Screw speed | 0-200mm/s |
| Profile width | 42mm | The vertical load (kg) | 15KG |
| Specifications of ball screw | 1204,1605,1610 | Horizontal load (kg) | 35KG |
| PositionaI accuracy | 0.03mm | Effective travel range | 0-1500mm |
The total length of 200mm strok linear guide rail is 326mm
(total length =stroke +126mm)
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| Material: | Aluminum+Stainless Steel |
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| Condition: | New |
| Warranty: | 1.5 Years |
| Customization: |
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of linear rail materials and coatings in performance and longevity?
The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:
Materials:
- High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
- Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
- Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.
Coatings:
- Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
- Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
- Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
- Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.
The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
Can you describe the various types of linear rails, such as profiled or round rail systems?
There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:
Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.
Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.
Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.
editor by Dream 2024-05-02
China Best Sales Custom Machining Stainless Steel Micro Worm Gear Screw and Shaft wholesaler
Solution Description
Product Description
ABOUT US
CZPT is top producer of custom made steel parts for varieties of fields. We have been in custom steel elements area for almost fifteen several years, with ISO9001:2015 certification. We are specialized in producing custom precision castings and CNC machining elements according to our customers’ specifications. Our Customers range from Europe to North The us, such as Leading five hundred enterprises.
Due to steady growing of enterprise, we invested a new creating which was created in 2016 occupying an spot of a lot more than 3000 squaremeters. We have 2 production strains: precision metal castings and precision CNC and turning components.
Packing and Transport:
Standard packaging: carton, can be tailored in accordance to consumer demands
Transportation: categorical, sea and air freight are supported.
See under for reference:
Professional Certificate:
FAQ
Q1: How Can I Get steel elements Sample?
A: It is dependent on your drawings or samples. Typically for castings, we will deliver out samples following we end toolings. And it will consider 15-twenty times.
For machining parts, it will normally consider ten days.
Q2: What is The Procedure Of an Order?
A: Ship Your Comprehensive Request→Feedback With Quotation→Confirm Quotation & Make Payment→Make samples→Sample Examination(Acceptance)→Mass Production→Quality Checking→Delivery→After Service→Repeat Order
Q3: What is the Delivery Approach?
A: For samples we will ship out by international express support or by air.
For mass-manufacturing, it depends on weight and quantity, usually by air or by sea.
This autumn: Can You Give Me Support If My Merchandise are Extremely Urgent?
A: Yes, Of Training course, We Will Consider Our Very best to Give You Support. We will make particular creation schedule to Produce.
Q5: I Want to Preserve Our Design and style in Magic formula,Can We Indication NDA?
A: Certain! We Will usually Sigh NDA according to our clients’ request.
And we will not release your style to 3rd party.
Worm Gear Motors
Worm gear motors are frequently preferred for quieter operation due to the fact of the easy sliding motion of the worm shaft. Unlike equipment motors with teeth, which might click as the worm turns, worm equipment motors can be set up in a quiet area. In this write-up, we will chat about the CZPT whirling approach and the various sorts of worms offered. We’ll also talk about the benefits of worm equipment motors and worm wheel.
worm equipment
In the scenario of a worm equipment, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the round pitch of the mating revolving pinion of the worm gear. A worm with a single start is recognized as a worm with a direct. This sales opportunities to a smaller worm wheel. Worms can operate in limited areas since of their small profile.
Typically, a worm gear has high effectiveness, but there are a couple of negatives. Worm gears are not suggested for substantial-heat programs simply because of their large level of rubbing. A entire-fluid lubricant movie and the reduced use stage of the equipment reduce friction and wear. Worm gears also have a reduce wear rate than a common equipment. The worm shaft and worm equipment is also far more productive than a common gear.
The worm equipment shaft is cradled inside a self-aligning bearing block that is connected to the gearbox casing. The eccentric housing has radial bearings on equally ends, enabling it to interact with the worm equipment wheel. The push is transferred to the worm equipment shaft via bevel gears 13A, a single set at the finishes of the worm gear shaft and the other in the heart of the cross-shaft.
worm wheel
In a worm gearbox, the pinion or worm equipment is centered among a geared cylinder and a worm shaft. The worm equipment shaft is supported at either conclude by a radial thrust bearing. A gearbox’s cross-shaft is mounted to a ideal generate indicates and pivotally attached to the worm wheel. The input travel is transferred to the worm gear shaft 10 via bevel gears 13A, a single of which is fixed to the stop of the worm gear shaft and the other at the centre of the cross-shaft.
Worms and worm wheels are accessible in several components. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a very good decision for large-pace programs. Solid iron worm wheels are low cost and suited for gentle loads. MC nylon worm wheels are very wear-resistant and machinable. Aluminum bronze worm wheels are obtainable and are great for applications with significant dress in problems.
When creating a worm wheel, it is crucial to decide the appropriate lubricant for the worm shaft and a corresponding worm wheel. A suited lubricant must have a kinematic viscosity of three hundred mm2/s and be utilized for worm wheel sleeve bearings. The worm wheel and worm shaft ought to be effectively lubricated to guarantee their longevity.
Multi-start worms
A multi-start worm gear screw jack brings together the rewards of multiple starts off with linear output speeds. The multi-start worm shaft reduces the results of single begin worms and massive ratio gears. Both varieties of worm gears have a reversible worm that can be reversed or stopped by hand, based on the application. The worm gear’s self-locking capability depends on the direct angle, strain angle, and friction coefficient.
A single-begin worm has a one thread managing the duration of its shaft. The worm improvements a single tooth per revolution. A multi-start off worm has multiple threads in each of its threads. The gear reduction on a multi-begin worm is equivalent to the number of tooth on the gear minus the amount of starts off on the worm shaft. In basic, a multi-start off worm has two or 3 threads.
Worm gears can be quieter than other sorts of gears because the worm shaft glides rather than clicking. This tends to make them an exceptional choice for purposes in which sounds is a problem. Worm gears can be produced of softer materials, generating them much more sounds-tolerant. In addition, they can withstand shock loads. In contrast to gears with toothed teeth, worm gears have a lower sound and vibration price.
CZPT whirling approach
The CZPT whirling process for worm shafts raises the bar for precision equipment machining in modest to medium production volumes. The CZPT whirling method lowers thread rolling, boosts worm high quality, and gives diminished cycle instances. The CZPT LWN-ninety whirling device characteristics a steel bed, programmable drive tailstock, and 5-axis interpolation for elevated precision and high quality.
Its 4,000-rpm, 5-kW whirling spindle produces worms and numerous sorts of screws. Its outer diameters are up to 2.5 inches, even though its length is up to 20 inches. Its dry-cutting approach employs a vortex tube to produce chilled compressed air to the cutting point. Oil is also added to the combination. The worm shafts created are totally free of undercuts, decreasing the sum of machining needed.
Induction hardening is a approach that requires benefit of the whirling method. The induction hardening procedure makes use of alternating recent (AC) to lead to eddy currents in metallic objects. The larger the frequency, the increased the surface area temperature. The electrical frequency is monitored through sensors to avert overheating. Induction heating is programmable so that only specified areas of the worm shaft will harden.
Typical tangent at an arbitrary point on the two surfaces of the worm wheel
A worm equipment is made up of two helical segments with a helix angle equal to ninety levels. This form allows the worm to rotate with a lot more than one tooth for each rotation. A worm’s helix angle is typically shut to 90 degrees and the physique duration is relatively long in the axial direction. A worm gear with a guide angle g has equivalent properties as a screw gear with a helix angle of 90 levels.
The axial cross part of a worm gear is not conventionally trapezoidal. Alternatively, the linear component of the oblique facet is replaced by cycloid curves. These curves have a typical tangent close to the pitch line. The worm wheel is then formed by gear reducing, ensuing in a gear with two meshing surfaces. This worm gear can rotate at substantial speeds and nevertheless operate quietly.
A worm wheel with a cycloid pitch is a much more effective worm equipment. It lowers friction among the worm and the equipment, ensuing in higher longevity, improved working efficiency, and reduced sounds. This pitch line also will help the worm wheel interact more evenly and easily. Furthermore, it prevents interference with their visual appeal. It also makes worm wheel and gear engagement smoother.
Calculation of worm shaft deflection
There are numerous methods for calculating worm shaft deflection, and each and every approach has its possess established of down sides. These commonly employed approaches supply great approximations but are insufficient for figuring out the actual worm shaft deflection. For example, these approaches do not account for the geometric modifications to the worm, this kind of as its helical winding of enamel. In addition, they overestimate the stiffening result of the gearing. That’s why, productive slender worm shaft designs demand other approaches.
Thankfully, a number of strategies exist to decide the greatest worm shaft deflection. These techniques use the finite factor strategy, and contain boundary situations and parameter calculations. Below, we search at a few of strategies. The first technique, DIN 3996, calculates the optimum worm shaft deflection dependent on the examination outcomes, although the next one particular, AGMA 6022, utilizes the root diameter of the worm as the equal bending diameter.
The 2nd strategy focuses on the basic parameters of worm gearing. We are going to take a closer search at each and every. We will analyze worm gearing teeth and the geometric aspects that affect them. Frequently, the assortment of worm gearing enamel is 1 to four, but it can be as huge as twelve. Selecting the enamel must count on optimization specifications, which includes efficiency and excess weight. For case in point, if a worm gearing wants to be more compact than the prior product, then a tiny quantity of tooth will suffice.
