Tag Archives: linear bearings

China Good quality 30mm Square Linear Guide Rails Hgr30 with Block Slider Bearings HGH30 Hgl30 Hgw30

Product Description

Product Description

Type

Linear Xihu (West Lake) Dis.s

Material

Bearing steel GCR15

Brand

SER

Rigidity

HRC 58-62

Rated load 1

503-4524

Rated load 2

815-7909

Mounting hole

M4-M14

Xihu (West Lake) Dis. Length

100-4000mm

Quality certificate

ISO9001-2008

Width or Diameter

15-45mm

Function

Anti-friction, Dustproof, Antirust

Performance

low friction, low noise, high speed and high precision

Application

precision part, cnc machining parts, auto parts, industrial parts, etc

Detailed Photos

 

 

Product Parameters

Packaging & Shipping

 

Company Profile

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd

ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in  China,with strong technical strength, advanced  production  equipments, high-quality  staff  team  and  perfect  after-sales services, our company is the precision machinery  manufacturer with research and development, manufacturing, sales, service all in one.

 

After Sales Service

Customer Service

The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.

If you have any needs, Please contact with me directly!

FAQ

 

1. Q: How about the quality of your product?

A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.

2. Q: What’s the delivery time?

A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.

3. Q: What’s your packing?

A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.

4. Q: What about the warranty?

A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.

5. Q: Could you send me your catalogue and price list?

A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.

6. Q:There are a lot of companies which export bearings, why do you choose us?

A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: CNC Machine
Material: Steel
Structure: Rail & Slider
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

What is the role of linear rail materials and coatings in performance and longevity?

The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:

Materials:

  • High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
  • Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
  • Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.

Coatings:

  • Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
  • Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
  • Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
  • Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.

The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.

linear rail

Can you explain the principles behind linear rail operation and load-bearing capabilities?

The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:

1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.

2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.

3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.

4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.

5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.

6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.

Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.

linear rail

Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?

Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:

  • CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
  • Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
  • 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
  • Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
  • Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
  • Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
  • High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.

These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.

China Good quality 30mm Square Linear Guide Rails Hgr30 with Block Slider Bearings HGH30 Hgl30 Hgw30  China Good quality 30mm Square Linear Guide Rails Hgr30 with Block Slider Bearings HGH30 Hgl30 Hgw30
editor by Dream 2024-05-14

China manufacturer Original CZPT PMI Linear Block Bearing Msa25s Linear Guideway PMI Linear Slider Bearings with Best Sales

Product Description

Original ZheJiang PMI Linear block bearing MSA25S

Quick Details:
Xihu (West Lake) Dis. Width or Diameter: 15-65mm
Xihu (West Lake) Dis. Length: Max 2500mm
Model Number: MSA, MSB, MSC, MSR, MSE
Place of Origin: ZheJiang
Brand Name: PMI
Material: Bearing Steel

Specifications:
PMI linear bearing:
1. Origin: PMI ZheJiang
2. Linear guide series: MSA, MSB
3. High precision
4. High rigidity

PMI CNC linear guide rail features:
1. High positioning accuracy, high repeatability
2. Low frictional resistance, high precision maintained for long period
3. High rigidity with four-way load design
4. Suitable for high speed operation
5. Easy installation with interchangeability

Packaging & Delivery:
Packaging Detail:
1. Individual poly bag +box packing
2. Poly bag + individual box +carton+ woven bag
3. Poly bag + box +wooden case
4. Plastic package +wooden case
5. As your requirement
Delivery Detail: PMI linear bearing will be send within 3 days after payment
 

MSA 15A MSA 20A MSA 20LA MSA 25A MSA 25LA MSA 30A MSA 30LA MSA 35A MSA 35LA MSA 45A
MSA 45LA MSA 15E MSA 20E MSA 20LE MSA 25E MSA 25LE MSA 30E MSA 30LE MSA 35E MSA 35LE
MSA 45E MSA 45LE MSA 55E MSA 55LE MSA 65E MSA 65LE MSA 15S MSA 20S MSA 20LS MSA 25S
MSA 25LS MSA 30S MSA 30LS MSA 35S MSA 35LS MSA 45S MSA 45LS MSA 55S MSA 55LS MSA 65S
 

 

  External dimension Carriage dimension Rail dimension Weight
  Height Width Length         Width Height Pitch Carriage Rail
ModelNo. H W L W2 H2 B C W1 H1 P kg kg/m
MSA15S 28 34 56.3 9.5 4.2 26 26 15 15 60 0.18 1.5
MSA20S 30 44 72.9 12 5 32 36 20 18 60 0.3 2.4
MSA20LS 88.8 50 0.39
MSA25S 40 48 81.6 12.5 6.5 35 35 23 22 60 0.52 3.4
MSA25LS 100.6 50 0.58
MSA30S 45 60 97 16 8 40 40 28 26 80 0.86 4.8
MSA30LS 119.2 60 1.12
MSA35S 55 70 111.2 18 9.5 50 50 34 29 80 1.45 6.6
MSA35LS 136.6 72 1.9
MSA45S 70 86 137.7 20.5 10 60 60 45 38 105 2.83 11.5
MSA45LS 169.5 80 3.7
MSA55S 80 100 161.5 23.5 13 75 75 53 44 120 4.12 15.5
MSA55LS 199.5 95 4.91
MSA65S 90 126 199 31.5 15 76 70 63 53 150 6.43 21.9
MSA65LS 253 120 8.76
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Feature: Vacuum, Magnetically, Low Temperature, Corrosion Resistant, High Temperature, High Speed
Function: Super
Flange Shape: Square
Shape: Open
Series: LM
Material: Bearing Steel
Customization:
Available

|

Customized Request

linear rail

Choosing the Right Type of Linear Rail for Your 3D Printer

Using a linear rail in your 3D printer is a common way to provide support for the bed, but there are some drawbacks to using this type of rail. Learn about the different types of rail and how to select the best one for your project.

Square rail

Choosing the right linear rail can bring significant advantages in cost, durability and performance. Choosing the right rail type is a key step before deciding on the overall design. Choosing the correct type will depend on your application’s requirements. The selection process involves learning from past mistakes and defining the system’s objectives. Choosing the right rail isn’t unlike choosing other components for a machine.
Unlike round rail, square rails require a flat mounting surface. Moreover, square rails can’t span gaps. The rails must be aligned perfectly to achieve the desired parallelism. Square rails also need to be lubricated properly.
Square rails are used for applications that require high load capacity. Square rails are typically used for machine tool applications. They have a greater load capacity than round rails. They can handle heavy loads and moment loads. They provide high precision and accuracy. They also have more surface contact than round rails.
Generally, square rails are more expensive than round rails. Square rails are also more prone to debris. They also need tighter parallelism than round rails. Square rails also need a straight continuous support.
Square rails have higher load capacity and precision. However, they have higher maintenance costs. Square rails also need to be installed carefully. They can be prone to misapplication. Misapplication can happen due to miscalculation or personal bias. Choosing the right rail type isn’t always the right solution for your application. It’s always best to start with preliminary calculations before deciding.
Round rails are generally faster to install. They also allow for greater ranges in rail height. They can also handle imperfect parallelism. However, they also have lower load capacity. They require more parts than square rails.
They can be installed vertically or horizontally. They are also available in different sizes. CZPT provides bearing blocks in different seals. Their bearing blocks can be purchased in long, normal or short block versions. CZPT’s long block versions have a self-lubricating option.
Round rails are more forgiving than square rails. They have less tendency to pull up. They are also less prone to deflection.

CZPT(r) T

Whether you are working in the manufacturing, automotive, pharmaceutical, or food industry, CZPT (r) T linear rail assemblies can be configured for your application. These rail assemblies are manufactured from lightweight aluminum and can be customized to your specifications. They are designed to replace recirculating ball bearings, eliminating messy oil, grease, and downtime. You can download CZPT (r) T linear rail assemblies as CAD files to facilitate customization.
There are two main types of CZPT (r) T linear rails. The T-shaped design is manufactured from hard-anodized aluminum. These linear guides are designed to be lightweight, easy to install, and durable. They are perfect for applications where speed is critical.
For more than 50 years, Sealstrip has been manufacturing packaging solutions with its patented package reclosure device. In its heyday, metal bearings were the standard for package reclosure, but they proved to be expensive and often required frequent maintenance. Fortunately, CZPT (r) T linear guide systems are a better option. They are oil free, corrosion resistant, and come with a number of functional and design features that rival metal bearings.
CZPT (r) T linear rails are easy to install and maintain, so you can focus on the task at hand. Their design is efficient, allowing for the smoothest, most precise motion. CZPT (r) T rail assemblies are also available in stainless steel, making them ideal for applications in harsh environments. These bearings have a unique split adapter that makes installation easy. They are compatible with standard ball bearings. They can carry heavy loads up to 800 pounds.
In addition to CZPT (r) T linear rails, CZPT (r) family of products includes CZPT (r) R linear plain bearings, CZPT (r) S anodized aluminum shafting, and CZPT (r) slide tables. All CZPT (r) products are designed to meet your motion control component needs. They are available from 28,000 stock items. You can also order energy chain systems and chainflex continuous flex cables. These linear guides are designed to help you get the most from your manufacturing equipment. They are the ideal way to replace recirculating ball bearings.
linear rail

liding contact guides

Generally, linear guides are composed of guide rails, slide bodies and bearing inserts. These systems are widely used in different applications. They are designed to reduce friction, increase power efficiency and increase overall efficiency of units. The guide can be made of steel or aluminum. The slide can be plain surface bearing or a rolling-element bearing. These types of slides have a low frictional resistance, and can be used in high speed applications.
Sliding contact guides on linear rails have sliding contact along the entire length of the rail. The sliding contact is made by a rolling-element bearing, such as a ball, roller or cam roller. Linear bearing slides can be lubricated with grease, oil or vacuum lubricant. The use of linear bearing slides helps to minimize operating temperatures and improves overall efficiency of units.
These guides are used in applications with high precision. They are a good option in applications with limited space requirements. They also provide increased load capacity while reducing the size of the unit.
The present invention provides an alternative to the prior art linear guides. It consists of a linear guide with a replaceable bearing element. This element is removable from the slider without replacing the slide body. It also eliminates the need to replace roller elements in the bearing mechanism.
The sliding contact guides on linear rails are ideal for applications with high accuracy. They are especially useful in high speed applications. They can help grippers pick up objects more accurately. They can also be used for industrial sliding doors. They are also used in a variety of robotics applications.
The sliding contact guides on linear rails can be used in a wide range of applications, from precision machinery to computer numerical control machines. They are available in different sizes and configurations, including the MINISCALE PLUS series. They can be used in vacuum conditions of up to 10-7 mbar. They are ideal for applications requiring high accuracy and reduced power consumption.
They are available in a wide range of sizes, including 7 mm to 15 mm wide. They also have travel distances of up to 42 mm. The dynamic load capacity ranges from 207 to 1109 N. They also offer accelerations of up to 50 m/s.
linear rail

Drawbacks of “traditional” linear rail in a 3D printer build

Using linear rails in a 3D printer build can increase print quality, but there are also drawbacks. There are some advantages to using linear rails, but you’ll also need to consider the cost and complexity of using them.
A traditional linear rail is a rectangular piece of steel with two dovetails along each side. It’s used to mount the carriage to the printer, and it is designed to provide smoother motion than a linear rod. Despite this, a rail can also be curved, which can create problems when printing.
Another disadvantage is that a single linear rail is more expensive than two linear rods, and it requires a physical frame for mounting. However, it can save you the cost of buying two rods and can also create a unique aesthetic for your 3D printer. Another advantage is that you can anchor the rail for greater rigidity and load-bearing capacity. You’ll also need to make sure that your rails are properly lubricated for a long life. If they aren’t, you’ll likely experience problems with print quality.
The drawbacks of using a linear rail in a 3D printer build aren’t that serious, but they’re still something to consider. If you have the budget, you may want to invest in a more capable printer, rather than in a linear rail. Also, remember that the stiffer your rails are, the less backlash you’ll experience. You’ll also avoid ringing artifacts, which will make your prints look less smooth. Regardless of the type of rail you use, it’s important to make sure that you mount it correctly.
China manufacturer Original CZPT PMI Linear Block Bearing Msa25s Linear Guideway PMI Linear Slider Bearings   with Best Sales China manufacturer Original CZPT PMI Linear Block Bearing Msa25s Linear Guideway PMI Linear Slider Bearings   with Best Sales
editor by Dream 2024-05-08

China Custom Linear Bearings for Sale with Best Sales

Product Description

CZPT PRECISION TECHNOLOGY(HangZhou) CO.,LTD. IS A PROFESSIONAL MANUFACTURER OFLINEARXIHU (WEST LAKE) DIS.,LINEAR MODULE AND LINEAR BEARING AND BALL SCREW ETC.SHE IS LOCATED IN HangZhou CITY,ZheJiang ,CHINA.THE NEW FACTORY COVERS 33333 SQUARE CZPT AND HOLDS A BUILDING AREA OF 16

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Feature: Corrosion Resistant
Function: Ordinary
Flange Shape: Without Flange
Shape: Straight
Series: LM
Material: Bearing Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

linear rail

How to Get the Longest Life Out of Your Linear Rails

Whether you’re looking for the strength of steel or the convenience of aluminum, linear rails can provide you with the right choice. They can withstand both downward and lift-off loads, and they can be anchored along their full length to aluminum extrusion profiles.

Maintenance of linear rails

Depending on the environment you are using your linear rails in, it will vary as to the amount of maintenance that is required. However, there are some key steps you can take to make sure you get the longest life out of your rails.
The first step is to ensure you are installing your rails on a solid, level foundation. If your rails are not level, you may get indentations on your rails, which can result in a number of problems.
The second step is to ensure you are using the correct lubricant. The right lubricant can make all the difference in your rails life. The best lubricants are those that are designed to withstand the environment you will be using them in. Ideally, you should use light oil on ball bearing raceways.
The best way to ensure you are doing it right is to have a set of dial indicators to help you make sure that your rails are level. Also, make sure that you are not relying on the guide rail to keep your rails level. You can also take the time to use a lint free cloth to wipe down your rails.
The most important part of any linear guide is its lubrication system. Most are equipped with a lubrication mechanism that makes maintenance simple. If yours is not, then you might want to consider a grease and lubrication kit from CZPT Automation.

Low coefficient of friction

Whether you’re looking for a simple linear rail or a sophisticated rail that supports the entire machine, there are a variety of choices. Each one has its own set of advantages and disadvantages. There are also various levels of accuracy, running speed, and load bearing capacity.
For example, you may need a corrosion-resistant steel type for metalworking applications. But, the same type can have a high coefficient of friction.
To reduce friction, you can choose a chain with a low-friction top chain. These chains can achieve low coefficients of friction without lubrication.
Another option is to use a plastic roller chain. This option is ideal for applications that need minimal slippage between the surfaces. These chains are engineered to have low coefficients of friction. This is made possible through a combination of compression molding and epoxy resin polymer matrix.
The manufacturer’s catalog lists the coefficient of friction of different types of top chain. This is a good way to see the difference between a ball guide and a roller guide.
The coefficient of friction of a rolling steel ball is a good indication of its working capability. This is one of the reasons why they are used in moving parts. This is also one of the reasons why PMI’s MSA Series is engineered with a low friction coefficient.
Having a low coefficient of friction can save you money and energy. This also increases the life of the chain, motor, and other linear motion components.
linear rail

Stiffness

Whether it is for machine tools or consumer applications, the stiffness of linear rails is an important factor. If a linear rail is not properly aligned, it can have a high degree of deflection. This can result in damage to the rail. The life of a linear rail also depends on a variety of factors.
If the rail is not properly aligned, the load applied to the rail will follow the surface on which it is screwed. This may lead to problems with alignment.
If the rail has a large diameter, it may be easier to align than a smaller one. It can also help to run two rails in parallel. This will minimize deflection.
The stiffness of a linear rail is also determined by its load capacity. The load capacity of a rail can range from a few grams to thousands of kilograms. The higher the load capacity, the better the rail’s stiffness.
Linear rails are typically used in high precision systems. They can withstand moment loads and overhung loads. The life of a linear rail also depends on the load capacity and frequency of use.
The stiffness of a rail can also be determined by its initial contact angle. Generally, a linear rail has a higher stiffness than a linear rod.
The stiffness of a linear rail can be measured both experimentally and with an FEA. An FEA can also be used to determine the static and dynamic behavior of a linear guideway. The results can be used to determine the stiffness of different structures.

Can be anchored along their full length to aluminum extrusion profiles

Luckily for us, CZPT offers a plethora of stuff to choose from. From the ubiquitous t-slot aluminum extrusion to the tiniest trumps, CZPT has you covered. Not only does it have a wide selection of fasteners and aluminum extrusions in stock and ready to ship, CZPT also offers a number of services and solutions to help you get the job done right. Whether you’re in the market for a new warehouse or need help designing and delivering a customized product, CZPT can help. We have a staff of skilled craftspeople who will work with you from start to finish to ensure your aluminum extrusion project is done right. No job is too big or too small for us. Our customers include manufacturers of industrial and commercial grade products, as well as small businesses and individuals looking to make a splash. From commercial kitchen equipment to industrial cabinets, we can help you turn your ideas into reality. For more information. Alternatively, visit us online to learn more about our extensive line of products and solutions. Our knowledgeable team is happy to answer any and all questions about your aluminum extrusion project, and can even help with CAD design services. Regardless of your needs, CZPT can help. A large part of our success is our ability to be a single source provider of a wide range of extrusion solutions.
linear rail

Applications

Whether you need to move a small item through a manufacturing process, or a heavy load, linear rails will provide a smooth, stable motion. There are many applications for linear rails, including packaging, factory automation, medical sample handling, and more.
The basic structure of linear rails is an assembly that contains balls and rollers to support the loads moving on the rail. The balls provide high load capacity, while the rollers provide a low friction guide.
Linear rails are typically used in the industrial industry. They offer a large range of motion, and they can be used in a vertical or horizontal setting. They also come in a variety of sizes. They are mainly used in applications that require high performance, high precision, and low friction guidance.
Linear rails can be round or square. They are made from high-strength steel, usually galvanised. The length of a rail can range from a few centimetres to several metres. Linear rails have a low-friction guide system, which helps to ensure a smooth and reliable motion. The load capacity of a rail can range from several grams to thousands of kilograms.
The advantages of linear rails include low friction, high load capacity, and high rigidity. These qualities make them an ideal solution for many industrial applications. They are also known as linear assemblies, linear guides, and guide systems.
There are many different names for linear rail systems, including ball bearing linear guides, linear rails, and linear rail systems. These systems are typically used in applications that require low-friction guidance, but they are also useful in pneumatic driven systems. They are easily installed, and they have high load bearing capacity.
China Custom Linear Bearings for Sale   with Best Sales China Custom Linear Bearings for Sale   with Best Sales
editor by Dream 2024-04-30

China Best Sales Linear Bearings and Sliders and Guide Rails for Machinery linear rail alternatives

Product Description

 

Cable carrier 

    G series cable chain :the material is nylon PA66; the various styles ,complete specifications and stock is sufficient for fast delivery cycle and large selection (multiple opening types:non-opening ,exterior opening ,closed bridge etc.) this series can meet different programs and different product applications.
    Now our products are  exported to more than 30 countries including South America, Japan and so on European ,America , Korea ,Japan ,ETC. with full specifiction series ,goods stock of the most and competitive price .welcome your cooperation !
This product is widely used in various machine tools, such as manipulators, robots, woodworking machinery, food machinery, printing machinery, ceramic machinery, glass machinery, door and window machinery, various metal processing equipment, engraving and milling machines, engraving machines, etc. Various CNC machining centers.

Cable carrier –production Details
Professional cable protection accessories
High quality nylon drag chain
Suitable for engraving machine, CNC machine, manipulator

cable carrier detail information and catalogue as below:
1>Professional cable protection accessories
2>High quality nylon drag chain
3>Apply to engraving machine CNC machine manipulator


Six core technologies

1 > Easy to disassemble and assemble,Adjust the length

2> High and low temperature resistance,Outdoor available

3> Sturdy structure,Strong bearing capacity

4> High quality material,Longer life

5> Factory direct after-sales,after-sale warranty

6>High-speed movement ,Wear-resistant and slip-resistant

4 features Comprehensive protection

01  High-strength nylon material (PA66 high-quality nylon)
Made of new nylon material, with high load resistance and abrasion resistance
02 strong and stable , not easy to break
Precision mold processing and forming . Suitable for cables below 16mm
03 Wear resistant and scratch resistant, high-speed bass low noise . smooth operation , test service life up to 20 million times.
04 Adjust the length, easy to disassemble and assemble
The drag chain is composed of sections, and the length can be adjusted according to needs

                                         The application range of drag chains is as follows:
our drag chain can be used for CNC machine tools , electronic equipment,glass machinery , door and window machinery , injection molding machines , manipulators , lifting and transportation , automation and so on .

                                           Cable carrier-Product parameters

The structure is more stable , the installatio is firmer. the precision mould is processed and formed, the towing chain is firmer , the service life is longer .

Process flow diagram-position indicator
–01 The raw material 
–02production 
–03 Assembly
–Packaging

Product quality comes from manufacturing capabilities

01  Factory Strength
The factory and office area is about 6000 square CZPT , the number of emplees is more than 100, and the imported ZheJiang , Japan , Hong Kong and other equipments reach more than 50pcs . Our company has stable inventory and can meet the needs of customers’ wholesale .

02  R&D STRENGTH 
HangZhou CZPT MACHINERY CO., LTD. has dozens of mature R&D and design teams . Our mold design is updated quickly , keeping 1 to 2 new products every month and leading the market with new trends. 

03>CUSTOMIZATION STRENGTH
HangZhou CZPT Machinery Co., Ltd. continuously develops new processes, introduces new technologies, designs and customizes various personalized accessories for customers, and all customized products in our company are guaranteed to be shipped within 1 month and customized cycle Guaranteed.

04  AFTER SALES STRENGTH
Dedicated customers are available 24 hours a day ,always andwer questions for customers, and provide service customers at the first time.

Packaging:
We use the carton to pack our productions.
Shipping:
CZPT receipt of payment , delivery date will be in 3-5days, 
By Air, by Sea or by Express (DHL etc)
Shipment cost will depend on the destination, shipment way and the weight of the goods

Our Service:
Quality
We will not compromise on the quality of our services.
We will deliver more than you expect.
Honesty and Integrity
The foundation of our success is the honesty and integrity in which we work with customers.
Communication
We are professional manufacturer, and your needs will be understand well. 
We = Factory price + trading company service
We listen.
We Understand Marketing
Our methods are proven to be successful.
Our drive keeps ahead shows.
Established Business
It is more than 10 years since we start the oversea business, our machinery parts and service have been approved and satisfied by foreign clients over 30 countries.
We have survived the best and the worst of the economy while continuing to grow every year.
Constantly Evolving
Our dedicated team is constantly researching new and upcoming technologies that enable us to run our business more efficiently.

After sales service
1. Guaranty: 1 Years.
2. Any questions, you can mail/call us at any time. And our most experienced engineers are assigned to give consulting service, and always available for dispatching abroad.
3. Before delivering the product. , Our quality personnel will check the quality of our products
4. Our production catalogue is in English.

Why Choose Us?
1.We are 1 of the biggest manufacturers on machines parts in China
2.We have more than 10years experience on manufacturing and exporting.
3.We have the excellent quality control.
4.We have the competitive price.
5.We have the completed sales and service team so that we can offer the best service

For more details, please contact us freely. 

 

 

 
 
 
 
 
 
 
 
 
 
 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: We Have Dedicated After-Sales Service Personnel
Warranty: 1 Year
Logo Printing: with Logo Printing
Size: Middle
Customized: Customized
Type: Bridge Type Exterior Opening
Samples:
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linear rail

Applications and Maintenance of a Linear Rail

Whether you are looking to install a linear rail or you are looking for ways to maintain your existing one, there are some important factors to consider. In this article, you will learn about the applications for linear rails, the maintenance of a linear rail, and some of the common issues associated with linear guides.

Common issues with linear guides

Choosing the right linear guide can yield significant advantages in performance, cost and durability. However, it isn’t enough to just pick the right guide. To ensure maximum performance, you need to understand the components and technologies that go into the design. This article will highlight some of the most common problems associated with linear guides, and how to avoid them.
The most important thing to remember about a linear guide is that it is a component of a system. It should not be operated alone. If a linear guide fails, you’ll need to take steps to get it repaired.
A good way to gauge how well a guide will perform is to look at the load moments it carries while on a wall. This will tell you how much the guide can support over a full run of travel.
One of the most important things to consider is the type of mounting you use. It should match the precision of the guide unit. The mounting surface should be flat, and there should be no gaps or wiggles between the guide unit and the mounting surface.
The right kind of mounting will not only make installation easier, but will also ensure that your guide unit operates at its best. In addition, it can help prevent contamination from getting into the guide unit.
Another thing to consider is the quality of the lubricant. Linear guides are prone to corrosion, so it’s important to lubricate them regularly. You can do this by adding a high-quality lubricant that’s resistant to corrosive substances.
Using a linear guide with a good seal can help avoid corrosion. A good seal should have sealing lip that fits tightly around the ball guide profile. In addition, you should consider a thicker lubricant, such as calcium soap, as opposed to standard greases in wet environments.
Another thing to consider is how you can best align the guide unit. For example, you can use a high-speed end cap to reduce misalignment. This will reduce binding, as well as prevent a buildup of dirt and other debris between the guide unit and the mounting surface.

Common applications for linear rails

Across industrial applications, there are many uses for linear rails. Linear rails provide an extremely effective way of moving products and items through production processes. They offer excellent load capacity, low friction and high stiffness.
Linear rails can be manufactured in short or long lengths. These systems are ideal for moving loads from a few grams to thousands of kilograms. Depending on the specific application, the load capacity of the rail may vary.
Linear rails are commonly used in machine-tool applications and semiconductor manufacturing. Linear rails are also used for moving heavy equipment through factory floors. Linear rails are also used in advanced medical applications.
Linear rails can be used on a variety of surfaces. Depending on the type of application, the orientation of the rail may vary. This depends on the type of load and the amount of force being applied. It may also be influenced by the amount of dirt and dust.
Linear rails are designed to support loads from a few grams to thousands of kilograms. They are used in a variety of industries, including semiconductor manufacturing, packaging and medical devices. In many applications, linear rails are also used as the guide for actuators. Linear rails are a useful alternative to complex alignment operations.
Linear rails are often used in overhead transport systems. Linear rails are usually made of high strength steel and are profiled for maximum rigidity. They also have nickel-plating for corrosive environments.
Linear rails are often used in factory floors for heavy equipment, like moving robot arms. These systems can be used to move items around the factory floor or on high platforms above walkways. Linear rails are also used in the food and beverage industry. They are commonly used in weighing machines and CNC machines.
Linear rails are ideal for moving products with minimal friction. They also are used in semiconductor manufacturing, where the need for precision is crucial. Linear rails provide high load capacity and can accommodate travel speeds of up to five meters per second. Linear rails are also used in many transportation lines, including ice machines.
linear rail

Cost of linear rails

Choosing the right linear rail can have a significant impact on the cost and performance of your system. Linear rails are used in all kinds of industries. They are highly effective when it comes to moving goods and equipment through the manufacturing process. They can be used vertically or horizontally. They are anchored to aluminum extrusion profiles for increased stiffness and accuracy.
The cost of linear rails can be justified by the advantages they offer. They provide high levels of rigidity and load capacity, making them a good option for moving products with minimal friction. Linear rails are also less likely to bend or vibrate. They also have a higher degree of precision and accuracy.
The price of linear rails is higher than those of linear rods. This is due to the fact that linear rails require more screws per unit length. They also require more support. If the rails are not supported, they will bend or rattle. The rails must be fully supported to achieve optimal precision.
Linear rails offer the most rigidity against gravity. They can support loads ranging from a few grams to several tons. They can also withstand moment and lift-off loads.
Rails can be installed using hex slot screws. They require more screws per unit length than rods. They also require accurate mounting surfaces. They can be installed by hand or with tools.
Linear rails are less likely to bend than rods, making them a better option for low precision applications. They are also cheaper.
However, they are not suitable for consumer applications. Rails are not as durable as rods and they are susceptible to bending and vibration. They are also subject to shipping oil and corrosion during transport and storage.
Linear rails cost around 2.5 to 4 times as much as linear rods. This is because they are more expensive to manufacture. They also require a more complex assembly process. They require hex slot screws along the length of the rail. It can be difficult to install.
The lifespan of linear rails is a frequently asked question among design engineers. It’s important to consider the factors that will reduce the lifespan.
linear rail

Maintenance of linear rails

Whether you’re working with a linear rail system in an industrial environment or a consumer application, proper maintenance is critical. A well-maintained linear guide rail can withstand loads from a few grams to thousands of kilograms, providing a high degree of rigidity and load capacity.
The most important aspect of maintenance for a linear guide rail is lubrication. Proper lubrication reduces friction and wear, resulting in longer life for your guide rail. The amount of lubrication required depends on the environment in which it is being used and the frequency of use. Generally, a general purpose lubricant is adequate for low speed low load applications. However, when long lubrication cycles are required, a specialised bearing lubricant is necessary.
The components of a linear guide rail are comprised of rail, carriage, linear guide block and load supporting rollers. The rails and guide blocks are made of hardened steel or anodized aluminum. The carriage has two “wings” that align with the rail channel. The rollers are made of softer materials such as stainless steel. A lint-free paper towel can be used to clean the groove in the rail.
If a linear guide rail is used incorrectly, it can corrode. In order to maintain the integrity of the rail, it is important to clean it thoroughly. The lubrication mechanism is often accessed via a syringe, so cleaning the rail is relatively easy. Clean the rail with a shop towel, and then apply grease to the moving parts. This will smooth the motion of the ball screw guides and prolong the life of the linear slides.
If the linear guide is used incorrectly, it can cause excessive misalignment, indentations, and corrosion. It is recommended that the rail be cleaned and lubricated as needed.
The type of linear rail you choose will depend on the type of load it can handle. Aside from the load capacity, it is also important to consider the cost of maintenance. Typically, a linear rail system is more expensive than other systems, so you’ll want to make sure you get the right rail for the job.
China Best Sales Linear Bearings and Sliders and Guide Rails for Machinery   linear rail alternativesChina Best Sales Linear Bearings and Sliders and Guide Rails for Machinery   linear rail alternatives
editor by Dream 2024-04-24

China Hot selling Heavy Duty Aluminum CNC Lm Linear Guide Rail 1500mm 440c linear rail ball bearings

Product Description

heavy duty aluminum cnc LM linear guide rail

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: SUS420A/B/C, 45#, Gcr15
Structure: Tyre Crane
Installation: Special Crane
Driven Type: Hydraulic
Carrying Capacity: Special Weight Level
Customization:
Available

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linear rail

Choosing a Linear Rail

Whether you are using a linear rail for your business or home, you will find that there are some key considerations that you must keep in mind. These include the stability and accuracy of the system, as well as the cost of the rail.

Cost of linear rails

Choosing the right rail can be crucial to the performance and cost of a machine. There are many different types, with different levels of accuracy, load bearing capacity and rigidity. Some of the more common choices are drilled, profiled and undrilled.
The cost of linear rails can vary drastically depending on the type. Some are made from hardened steel, while others are fabricated from aluminum extrusions. Both types offer different advantages and disadvantages.
Rails that have been manufactured with aluminum extrusions will offer better rigidity. These rails also provide a larger range of motion.
Linear rails are generally used in mechanical systems that need high precision. These components must be fully supported and protected while being assembled. The assembly process is complex and time consuming.
These components are used in a wide variety of industrial applications. They can be used for transporting loads between two points or for guiding a moving part in linear motion.
Linear rails are usually manufactured from hardened steel, which is corrosion-resistant. Stainless steel is also commonly used. High-strength steel is also used. It is also known as cold drawn steel.
Rails have a high load bearing capacity and can handle loads from a few grams to a few tons. They offer smooth motion and can also be used to support overhung loads. Linear rails are generally used in automation machinery. They are also used in laser welding machines and bending machines.

Stiffness

Using a linear rail is a common solution for many industrial applications. These linear guides are known for their rigidity and load-bearing capabilities. They are designed to accommodate a wide variety of uses, including precision motion, high load capacities, and high speed operation.
These linear guides are available in various sizes and shapes, including cylindrical rollers, spherical balls, and race profiles. Each type offers different load capacities, speeds, and accuracy levels. They are typically used in applications that require precision, such as machine tools.
They are typically fixed at the ends. They are designed to transfer weights along a predetermined vertical or horizontal course. Linear rails are usually made of toughened steel. They require hex slot screws along the length of the rail. They are also used to guide actuators driven by screws or belts.
These linear guides are designed to offer high travel accuracy, which is important for many machine tools. They also offer high rigidity, which is needed to support heavy loads.
The stiffness of a linear rail is generally higher than that of a round rail. They can handle travel speeds up to 5 meters per second. They can support thousands of kilograms. They are also less likely to bend under heavy load, which can prevent misalignment problems.
Linear guides are often used in pneumatic-driven systems. They also have a rolling-friction operation mode. This reduces friction, which helps the machine tool to run smoothly.
linear rail

Accuracy

Choosing the best linear rail depends on the application and the level of accuracy required. Some applications require high accuracy, while others are less demanding. A guide rail that has the right amount of preloading can minimize the effect of misalignment and sinking.
Rails are designed to withstand a variety of loads from a few grams to several tons. They can also handle moment and lift-off loads. Linear rails are made from high-strength steel that is galvanized.
A variety of processing methods are used to manufacture rails. Rails are available in square and round shapes. They can also be shaped to fit into smaller spaces.
The most accurate linear rail is the one that meets all of the above requirements. It can be difficult to know which rail is best for your application. It is important to consider the application and the total load conditions during the lifetime of the system.
It is also important to choose the most appropriate accuracy class for your application. Choosing the accuracy class of a rail is partially dependent on the positioning of the load and the mounting arrangement of the bearings.
For instance, the best accuracy class for a rail would be one that has a high preloading rate. This will increase the rigidity and minimize the effect of sinking. It will also increase the life of the component.
A linear rail that has a high preloading rate also has a higher accuracy class. This is because it will compensate for a lack of accuracy in the mounting surface.

Stability

Whether you’re moving items through a production process or handling heavy loads, you’ll appreciate the reliability and precision of a linear rail. It’s also important to consider the stability of your linear rail.
It’s important to design your linear rail with a complete support structure to prevent deflection. This may include mounting it on an I-beam support. This supports heavy loads and eliminates deflection concerns.
Linear rails also offer a wide range of motion, including the ability to support overhung loads. They are also suitable for guiding weights, providing a smooth motion in a single axis.
A single linear rail can also be used to guide actuators driven by screws or belts. These are commonly used in industrial applications. However, they may not be ideal for consumer applications.
For a more robust solution, you may consider using a dual rail. Dual linear rails maximize bearing life, and minimize deflection. These can also be anchored to aluminum extrusion profiles to improve stiffness.
Various types of materials can have a dramatic impact on the cost and performance of a project. These include stainless steel, which is corrosion-resistant and cold drawn. Other options include aluminum extrusion profiles and cylinders, which can reduce mechanical stresses.
In addition, the level of stiffness of your rail may be critical to its operation. In some applications, a rail may have to flex slightly in one plane. Using a cylinder instead of a sphere can also reduce play.

Sliding carriage and rail

Known for their rigidity and load-bearing capabilities, linear slides are ideal for applications that require repeatable motion. However, these units have a variety of components that can complicate their integration into your machine. Fortunately, there are a variety of products available that can help you find the right slide.
The main components of a linear slide include the carriage, bearings, guide rails, and control systems. The bearing system determines the accuracy of the slide.
Bearings can be a variety of shapes, including cylindrical and ball. They can be plain or filled with PTFE, ceramic, or metal. A ball screw drive with a motor may be necessary for stiff, reproducible slides. In less expensive applications, a round shaft system may be the best option.
Typically, the carriage is attached to the rail. The rail supports the carriage while it moves, and it can be a round rail, profiled rail, or linear stage. The carriage can be made of stainless steel, aluminum, granite, or other materials. Its threaded holes can be used for mounting tooling.
Carriage designs can be based on plain bearings, ball bearings, or cross rollers. Aside from simple surface bearings, these designs require lubrication. In less expensive applications, plain bearings may be sufficient.
Roller bearings are cylindrical roller load-bearing elements. They are used in track rollers and cam rollers. The rollers are inside the carriage and rotate with the carriage.
linear rail

Applications

Whether you’re building an industrial automation system or simply need to move a load, the right linear guide can be a valuable tool. The benefits include high load capacity, reduced friction, high rigidity and increased accuracy.
The applications of linear rails can range from simple machine-tool applications to advanced medical applications. The most common applications include transportation and industrial machinery. However, the applications can also be found in the consumer space. Consumer health monitoring devices are a great example of applications that take advantage of linear motion.
Linear rails are a linear assembly consisting of load-supporting balls on each side and a pair of parallel tracks. Depending on the size and type of application, the load capacity can range from a few grams to several tons.
Linear rails are typically made from high-strength steel, which is profiled or galvanised. The rail is then cut to a specified length. Depending on the size, the cost of a linear guide rail will vary.
The linear rail’s name is a mouthful, but there are several models to choose from. Profiled rail guides are most suitable for high load applications.
The CZPT is a great choice for heavy-duty applications. It’s easily weldable, and can be ground smooth for easy transitions. The rail can be extended to long travel lengths.
The linear rail’s most notable attribute is its ability to withstand overhung loads. The rail can also handle moment and horizontal loads.
China Hot selling Heavy Duty Aluminum CNC Lm Linear Guide Rail 1500mm 440c   linear rail ball bearingsChina Hot selling Heavy Duty Aluminum CNC Lm Linear Guide Rail 1500mm 440c   linear rail ball bearings
editor by CX 2024-04-10

China high quality 30mm Square Linear Guide Rails Hgr30 with Block Slider Bearings HGH30 Hgl30 Hgw30 China Manufacturing Cheap Price Linear Guide Rail linear rail carriage

Product Description

Product Description

Feature detail sales

Linear guide rail
Competitve price
Super popular
High precision 
High quality
Long life
Low noise
Durable
Single box packge

 

Specification

 

shaft rod      45# steel/ Chrome steel

Ball screw square guide SBR TBR guide Trapezoidal screw
3mm SFU 1204 HGR15 SBRC10 Tr8
4 SFU 1605 HGR20 SBRC12 Tr10
5 SFU 1610 HGR25 SBRC16 Tr12
6 SFU 2005 HGR30 SBRC20 Tr14
8 SFU 2571 HGR35 SBRC25 Tr16
10 SFU 2505 HGR45 SBRC30 Tr18
12 SFU 2510   SBRC35 Tr20
13 SFU 3205 EGR15 SBRC40 Tr22
14 SFU 3210 EGR20 SBRC50 Tr24
15 SFU 4005 EGR25   Tr25
16 SFU 4571 EGR30   Tr28
17 SFU 5005   TBRC16 Tr30
18 SFU5571 MGN5 TBRC20 Tr32
19 SFU6310 MGN7 TBRC25 Tr36
20 SFE1616/4 MGN9 TBRC30 Tr38
25 SFE2571/4 MGN12   Tr40
30 SFE2525/4 MGN15    
35 SFE3220/4      
40 SFE3232/4      
45 SFE4040/4      
50        
60        
70        
80    

Application Scenarios

Related products

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Company Profile

 

HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the development of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications. Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal of Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of products by ourselves before delivery.

Packaging & Shipping

Packaging Details: bag and box
Port: HangZhou or other port
Lead time:

Quantity(pieces) 1 – 1000 >1000
Lead time (days) 7 To be negotiated

FAQ

 

Customer Praise

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: Bearing Steel Gcr15
Structure: Tyre Crane
Installation: All-Terrain Crane
Driven Type: Hydraulic
Carrying Capacity: Light Level

linear rail

Using a “Traditional” Linear Rail in a 3D Printer Build

Using a “traditional” linear rail in a 3D printer build is a great way to add a bit of extra strength to your printer’s frame, but it comes with a few drawbacks. The following article will explain some of the reasons you might want to consider a sliding carriage and rail instead.

Applications

Basically, a Linear Rail System is a piece of mechanical equipment designed to sustain the motion of equipment. The system uses a combination of linear guides and bearings to maintain a steady motion.
The linear rail system is used in many industries, from manufacturing to transportation. It is important to design the system to suit the intended application. Some of the most common applications include material transfer, medical sample handling and factory automation.
The most common type of linear rail is the recirculating ball guide. Recirculating ball guides offer many advantages, including moment control, high load capacity and precision. However, there are limitations in some applications.
In the food and beverage industry, special linear bearings are necessary to handle harsh conditions and to meet health and safety standards. Some applications include weighing machines, pick and place modules, and packaging systems.
Linear rails also require precision mounting surfaces to ensure accurate motion. They are available in various lengths and are suitable for most applications.
A linear rail system can be used horizontally or vertically. They provide a smooth motion, reducing friction and minimizing wear. Linear Rail Systems can support loads ranging from a few grams to thousands of kilograms. The rail itself is made from high-strength steel and can be galvanised for added durability.
Linear Rail Systems can be used in a wide variety of industries, from pharmaceutical manufacturing to semiconductor manufacturing. The systems are easy to install and have a heavy load bearing capacity. They provide high stiffness and load capacity, and are perfect for moving loads with minimal friction. These systems also have low frictional resistance, which is important in pneumatic-driven systems.
There are several other advantages to using linear rails, including low cost, high load capacity, low friction and low maintenance. The rails are made from stainless steel or carbon steel.

CZPT linear guide rails

CZPT has a full lineup of linear guide rails, slides, and carriages to suit almost any application. Whether you’re assembling a high tech medical instrumentation system or automating your garage, CZPT has the equipment to get the job done. The company offers a wide selection of linear motion equipment ranging from mountable linear bearings to miniature guide rail and carriage assemblies.
The company also offers a full range of linear guide rails and carriages from high strength steel to high tech aluminum. The company’s extensive selection of linear motion products can be accessed through its convenient online ordering system. It also has a number of useful guides to help you choose the best equipment for your needs.
CZPT’s line of linear guide rails and carriages also includes space saving miniature guide rail and carriage assemblies. With a product lineup boasting over 500 linear motion devices, the company has something for just about every budget and need. CZPT’s line of linear guide systems is engineered to ensure maximum efficiency and reliability in an array of applications. CZPT’s linear guide products are the best in the industry. A CZPT linear guide can stand up to tearing loads and torque forces. Its superior performance can be maintained in a clean environment with proper maintenance. A well maintained rail can last for many years.
CZPT has a number of eminently sexy linear guide and carriage solutions to suit any application. You can browse by manufacturer or category to find what you’re looking for. From drilled and undrilled linear rails to carriages to linear guide slides, CZPT can help you make your next project a success. The company offers the best prices in the business and its products are made in the United States and Canada.
linear rail

Sliding carriage and rail

Whether you’re looking for a new or used linear carriage and rail, there are a few things to keep in mind. For instance, you’ll need to choose a sturdy base material, like granite or steel, that can withstand the weight of the load. In addition, you’ll need to secure the linear components to the base.
Also, you’ll need a control system to regulate the carriage’s motion. These systems can be controlled by operator controls or feedback signals from sensors. If your application calls for a heavy load, you might want to consider a profiled rail.
Another option is a sleeve bearing slide. These slides are designed to be simple to operate, but they are not as durable as other slides.
A sleeve bearing slide is typically used in light-weight applications. It can be made of a variety of materials, including aluminum, steel, or stainless steel. These slides can have a ball screw drive and a linear motor.
These slides can also have rolling element bearings. These balls are used to support the load in the carriage. This decreases friction and provides a smoother motion.
In addition, these slides can be lubricated. You can find these slides in a variety of designs, including recirculating and non-recirculating. In non-recirculating designs, the rolling elements travel at half the speed of the carriage. In recirculating designs, the rolling elements follow the carriage’s looped course.
Some linear guides offer a variety of materials, including stainless steel, aluminum, and granite. These materials can be customized to match your needs. Some may also have custom-engineered features, such as a rail and bearing system, stage, and drive units. If you’re looking for a cost-effective solution, you may want to consider a custom-engineered linear slide.

Robot transport units

Adding linear movement to a Robot system is an effective way to enhance a Robot’s performance. The robot can now move larger and heavier workpieces to and from different machines, and to increase its utility. Adding linear movement also increases the number of activities that can be performed. This increases the robot’s throughput and helps to maximize the return on investment.
The Robot Transfer Unit (RTU) is an effective solution for adding linear movement to Robot systems. It increases the efficiency of 6-axis robots by allowing them to move workpieces along a moving conveyor line. RTUs are used in material handling applications such as welding, painting, inspection, and palletizing.
Robot Transfer Units can be floor-mounted, or raised above operations or the floor. This increases worker freedom of movement, while allowing for improved access to machinery by maintenance personnel. They also save floor space and can allow materials to be moved closer to the work area.
RTUs are used to carry robots between work stations and in material-handling applications. They are generally floor-mounted or can be elevated to save floor space and provide a view of the operation.
A typical RTU will include two workpiece transport units. Each workpiece transport unit includes a robotic arm, a guide rail, and a slidably mounted arm. Each workpiece transport unit also includes an electromagnet that propels the unit along the guide rail. The arm can rotate or “flip” about a horizontal axis (R) and the end effector can hold wafers (W) or rotate about a vertical axis (Z 2).
Each transport unit has a lateral outside dimension 640. This allows the unit to be slidably mounted on both sides of the guide rail structure.
linear rail

Drawbacks of using “traditional” linear rail in a 3D printer build

Using a traditional linear rail in a 3D printer build isn’t for the faint of heart. If you’re building a printer for your own personal use, it’s likely you’ll have to do a bit of tinkering to get the machine working as it should. Luckily, there are many alternatives to the conventional build process. For example, you can build a machine with an aluminum extrusion instead of using the traditional molten plastic. This allows you to print a wider range of materials and improves the machine’s longevity. Alternatively, you could use an aluminum extrusion with a delrin wheel for improved print quality.
You could also build a 3D printer from scratch with a custom frame made from aluminum. The material is a good choice if you’re looking to print large format items. The material is also lightweight, which translates into improved print quality and a smoother print experience. Using an aluminum extrusion for the frame of a 3D printer could save you some serious cash, if you know what you’re doing.
It’s a good idea to do your homework before making a purchase. The best way to avoid getting ripped off is to find a reputable manufacturer and check the credentials of the company’s products. This is especially true if you’re looking to buy a machine that can be used to build 3D models of your own designs. As with anything, buying the wrong printer for the wrong application can lead to disaster. Thankfully, you can avoid some of the pitfalls with a little research and a few recommendations. If you’re looking to build the machine of your dreams, take the time to learn what you’re doing first.
China high quality 30mm Square Linear Guide Rails Hgr30 with Block Slider Bearings HGH30 Hgl30 Hgw30 China Manufacturing Cheap Price Linear Guide Rail   linear rail carriageChina high quality 30mm Square Linear Guide Rails Hgr30 with Block Slider Bearings HGH30 Hgl30 Hgw30 China Manufacturing Cheap Price Linear Guide Rail   linear rail carriage
editor by CX 2024-04-08

China Hot selling Original Crossed Roller Linear Guide Rail Vr1-40hx10z linear rail ball bearings

Product Description

Product Description

 

Factury detail sales

Cross guide rail
Competitive price
Super popular
High precision
High quality
High speed 
Long life
Low noise
Durable

 

Specification

Products Name

China cross roller guide rail 

Size

As your request

material

chrome steel

Feature

Smooth, low noise, good quality, long life,resistance to wear,

dependable performance,high precision

Delivery Lead Time

Normally 5~7 working days for ready goods in stock

Packing

Ours or according to customer’s requirements

Payment Terms

TT alibaba

OEM Welcome

yes

VR1-60H×16Z

VR1-20H×5Z

VR1-30H×7Z

VR1-40H×10Z

VR1-50H×13Z

VR1-70H×19Z

VR1-80H×21Z

 

VR2-30×5Z

VR2-45×8Z

VR2-60×11Z

VR2-75×13Z

VR2-90×16Z

VR2-105×18Z

VR2-120×21Z

VR2-135×23Z

VR2-150×26Z

VR2-165×29Z

VR2-180×32Z

 

VR3-50×7Z

VR3-75×10Z

VR3-100×14Z

VR3-125×17Z

VR3-150×21Z

VR3-175×24Z

VR3-200×28Z

VR3-225×31Z

VR3-250×35Z

VR3-275×38Z

VR3-300×42Z

 

VR4-80×7Z

VR4-120×11Z

VR4-160×15Z

VR4-200×19Z

VR4-240×23Z

VR4-280×27Z

VR4-320×31Z

VR4-360×35Z

VR4-400×39Z

VR4-440×43Z

VR4-480×47Z

 

VR6-100×7Z

VR6-150×10Z

VR6-200×13Z

VR6-250×17Z

VR6-300×20Z

VR6-350×24Z

VR6-400×27Z

VR6-450×31Z

VR6-500×34Z

VR6-550×38Z

VR6-600×41Z

Application Scenarios

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Company Profile

 

HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the development of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications. Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal of Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of products by ourselves before delivery.

Packaging & Shipping

 

FAQ

 

Customer Praise

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: Steel
Structure: Tyre Crane
Installation: All-Terrain Crane
Driven Type: Hydraulic
Carrying Capacity: Special Weight Level

linear rail

Choosing the Right Linear Rails for Your Machine

Choosing the best linear rails for your machine is important, because they will determine how easily and efficiently the machine runs. A good set of rails will not only be durable and dependable, but they will also be easy to install and maintain. You will also want to ensure that the rails are clean and debris-free. In addition, you will also want to consider the type of bearings that are used to maintain the rails. You will also want to ensure that the bearings are low-friction and surface-bearing. This will ensure that your linear rails last for many years to come.

Sliding contact guides

Choosing the right sliding contact guides on linear rail can be a difficult task. There are many factors to consider when making the selection, such as cost, efficiency, environmental concerns, and performance.
A sliding contact guide rail is designed to provide high friction and low-speed operation. These guide rails are ideal for applications that require high accuracy, such as robotics. These guide rails can also be designed to operate in cleanroom environments. However, these guides are not suitable for high-speed applications.
The performance of a sliding contact guide rail is influenced by a number of factors, including frictional resistance, the type of bearing used, and the operating speed. A linear guide slide can use grease, oil, or a lubricant. The lubricant used will have an effect on the lifetime of the guide. The lubricant will have a higher effect on high-speed operations.
The size of the linear rail should be sized for the application. A linear rail with a larger length can support a heavier load. However, if the rail is longer, it will also have a greater deflection potential when radially loading guides. The rail should be secured and mounted securely.
Choosing the right guide rail system will depend on several factors, including the length of the rail, the cross-section, and the noise level. Also, the size of the load will determine how long the rail can last. It is advisable to check specifications and ensure that the guide meets your requirements.
If the application requires high-precision performance, there are guides that are made of a metal called OILES. These guides are made from an alloy that has superior friction performance and wear resistance. These guides can also be made from stainless steel.

Square guide rails

Choosing the right linear guide rail can offer significant advantages in cost and performance. The choice is often dependent on the application, the size of the rail, and the cost of the rail itself.
Both round and square rails have their merits. For instance, square rails are designed for precise positioning, but they can’t span gaps like round rails.
Square rails have a higher load capacity than round rails, but they require a flat mounting surface. Square rails are also more sensitive to impact. This means that the rail won’t wear out as quickly.
In addition to the higher load capacity, square guide rails have a higher degree of precision. This accuracy is especially beneficial for moment loads. They’re also more rugged and compact.
Square rails are generally more expensive than round technology. However, with new manufacturing techniques, engineers are beginning to consider square rails for applications.
In terms of accuracy, square rails are easier to use and provide greater precision. They are also easier to mount. They can be mounted vertically or horizontally.
Round rails are generally more tolerant, but they have a lower load capacity. Round rails are also easier to install. They can handle a larger variety of rail heights. But they also require a higher number of parts, which can make installation difficult.
While square rails may offer less smoothness, they’re also more sensitive to impact and debris. That’s why they’re used in applications where precision is needed, such as in medical equipment.
When choosing the best linear ball-bushing guide, you’ll want to take into account the type of lubrication you’ll need. It’s also important to choose the right material for the application.
linear rail

Low-friction surface bearings

Choosing the right type of low-friction surface bearings for linear rail is crucial for smooth motion. There are a variety of choices to choose from. You can choose between plain bearings, roller guides, and dove tail slides. Each has its own set of characteristics, depending on the application.
Plain linear bearings are made of ceramic, plastic, or composite materials. They have a lower coefficient of friction than metallic bearings. They are generally lined with a self-lubricating coating. They are also less expensive. They can be used in low temperature applications and with softer shaft materials.
Plain linear bearings offer a larger load capacity than rolling guides. They also have a lower friction coefficient and can be more resistant to shocks. However, they reduce the speed of the linear guide. This is why they are not suitable for high-precision applications.
Rolling linear bearings consist of balls or rollers that travel through the carriage. These are the most common type of linear bearing. They are used in heavy-duty applications. They can be recirculating, or they can be non-recirculating.
The rolling surface of the linear bearing is often a groove, which provides the least frictional surface for linear motion. They are also used in medical applications, where a smooth motion is needed. Some designs use crossed rollers, which are able to negotiate curved tracks.
The most common material used in linear bearings is steel. Aluminum, bronze, and plastic are also common. These materials are lightweight, corrosion-resistant, and chemically resistant.
Steel is an alloy of iron and carbon. Increasing the carbon content in the steel increases its hardness. This affects its performance.
linear rail

Repair

Choosing the right repair linear rail can help reduce friction and create a smoother movement. For example, if you are using a stepper motor, you will need a rail that is able to withstand overhung loads. Alternatively, if you have a linear bearing, you will need to choose the right repair rail to ensure the accuracy of your system.
The first step in choosing a repair linear rail is to determine which type of bearings you will need. Depending on the application, you may need to use different types. If you are looking for a solution that is less expensive, you can choose a plain bearing guide. Alternatively, if you have overhung loads, you can choose a round shaft system. You will also need to consider the mounting surfaces of your system.
Another factor to consider when choosing a repair linear rail is the type of lead screws that are used. Generally, you will need to use lead screws that are concentric with the stepper motor shafts. This will ensure that you will have a smooth and trouble-free operation.
Other factors to consider include the amount of travel that you require and how accurate you need your system to be. In general, linear rails are more expensive than other solutions. You will also need to install them more carefully, which means that you will have to make more preparations. Lastly, you will have to decide how to support the rails. This can be done by attaching them to aluminum extrusion profiles. This will increase the stiffness of the rails and increase their accuracy.
There are many different types of linear rails, including square, round, and even saddle slides. All of these have load supporting balls on each side of the rail.
China Hot selling Original Crossed Roller Linear Guide Rail Vr1-40hx10z   linear rail ball bearingsChina Hot selling Original Crossed Roller Linear Guide Rail Vr1-40hx10z   linear rail ball bearings
editor by CX 2024-03-28

China OEM Hot Sale and Cheap Hgr15r/1m Linear Bearings and Rails Guide Rail

Product Description

Hot Sale and Cheap Rrice Linear Xihu (West Lake) Dis. HGR15R/1m linear Bearings and Rails  Xihu (West Lake) Dis. Rail 

Material Steel
Drive Mode AC
Carrying Capacity Special Weight Lever

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Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: Steel
Structure: Tyre Crane
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

linear rail

What is the role of linear rail materials and coatings in performance and longevity?

The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:

Materials:

  • High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
  • Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
  • Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.

Coatings:

  • Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
  • Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
  • Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
  • Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.

The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.

linear rail

How do linear rails contribute to smooth and precise linear movement in industrial applications?

Linear rails play a crucial role in achieving smooth and precise linear movement in various industrial applications. The key contributions include:

  • Guidance: The specially designed profile of linear rails provides guidance for the movement of the carriage along a straight path. This guidance minimizes deviations and ensures that the motion is precise and controlled.
  • Reduced Friction: Linear rails are engineered to minimize friction between the rail and the carriage. This low-friction design allows for smooth motion, reducing wear on components and enhancing the overall efficiency of the system.
  • High Load Capacity: Linear rails are designed to support high loads while maintaining their structural integrity. This makes them suitable for industrial applications where heavy loads need to be moved with precision, such as in CNC machining or material handling systems.
  • Rigidity: Linear rails contribute to the rigidity of the motion system, preventing deflection or flexing during operation. This rigidity is essential for maintaining accuracy, especially in applications where precision is critical, such as in manufacturing processes.
  • Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial applications where consistent and precise motion is required for tasks like machining, assembly, and quality control.

Whether used in CNC machines, robotic systems, or material handling equipment, the characteristics of linear rails contribute to the overall performance of industrial applications. Their ability to deliver smooth, precise, and repeatable linear movement makes them integral components in enhancing the efficiency and reliability of industrial machinery and automation systems.

linear rail

Can you explain the advantages and key features of linear rails in various applications?

Linear rails offer several advantages and key features that make them essential in various applications:

  • Precision: Linear rails provide precise and accurate movement along a straight path, crucial for applications requiring high precision and repeatability.
  • Low Friction: The design of linear rails minimizes friction between the rail and carriage, ensuring smooth and efficient motion, reducing wear, and improving overall system performance.
  • High Load Capacity: Linear rails can support significant loads, making them suitable for applications with varying load requirements, from light-duty to heavy-duty.
  • Modularity: Many linear rail systems are modular, allowing easy customization and adaptation to different applications and environments.
  • Versatility: Linear rails accommodate different load types, including radial and axial loads, making them versatile for a wide range of applications such as robotics, CNC machines, and industrial automation.
  • Reduced Maintenance: The low-friction design and durable materials used in linear rails contribute to reduced maintenance requirements, increasing the overall lifespan of the system.

These advantages make linear rails a preferred choice in applications where precise linear motion, durability, and versatility are critical factors.

China OEM Hot Sale and Cheap Hgr15r/1m Linear Bearings and Rails Guide Rail  China OEM Hot Sale and Cheap Hgr15r/1m Linear Bearings and Rails Guide Rail
editor by CX 2024-02-08

China wholesaler P Class Interchangeable Linear Bearings and Rails

Product Description

ZCF BRIEF INTRODUCTION:                                                                                       
ZCF PRECISION TECHNOLOGY(HangZhou) CO.,LTD. IS A PROFESSIONAL MANUFACTURER OFLINEARXIHU (WEST LAKE) DIS.,LINEAR MODULE AND BALL SCREW ETC.SHE IS LOCATED IN HangZhou CITY,ZheJiang ,CHINA.THE NEW FACTORY COVERS 33333 SQUARE CHINAMFG AND HOLDS A BUILDING AREA OF 16000 SQUARE CHINAMFG AT PRESENT. WITH OVER 10 YEARS’ EFFORT OF OUR WHOLE TEAM. AND ALSO TRUST AND SUPPORT FROM OUR RESPECTED CUSTOMERS. WE ARE SO LUCKY TO BECOME ONE STRONG BRAND IN CHINA, WHO MAKE INTERNATIONAL STHangZhouRD PRODUCTS.WE AIM SERVE CUSTOMERS WORLDWIDELY.

PRODUCTS PHOTOS:

CH SERIES BODY STRUCTURE:
 

1.ROLLING CYCLE SYSTEM: SLIDER, XIHU (WEST LAKE) DIS. RAIL, END COVER, STEEL BALL, BALL HOLDER;

2.LUBRICATION SYSTEM: OIL NOZZLE AND TUBING JOINT

3.DUST-PROOF SYSTEM: OIL SCRAPER, NEGATIVE DUST SEAL DUST-PROOF SHEET, XIHU (WEST LAKE) DIS. RAIL BOLT COVER, METAL SCRAPER

 

ACCURACY LEVEL
 

1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.
 

2.  ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:

MODEL CH – 15, 20          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF N ± 0.1 ± 0.03 0- 0.03 0- 0.015 0- 0.008
TOLERANCE OF MUTUAL H 0.02 0.01 0.006 0.004 0.003
TOLERANCE OF MUTUAL N 0.02 0.01 0.006 0.004 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 25,30,35        unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
(C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF N ± 0.1 ± 0.04 0- 0.04 0- 0.02 0- 0.01
TOLERANCE OF MUTUAL H 0.02 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.015 0.007 0.005 0.003
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

 

MODEL CH – 45,55          unit : mm
ACCURACY LEVEL COMMON HIGH PRECISION HIGH-PRECISION ULTRA-PRECISION
  (C) (H) (P) (SP) (UP)
TOLERANCE OF H ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF N ± 0.1 ± 0.05 0- 0.05 0- 0.03 0- 0.02
TOLERANCE OF MUTUAL H 0.03 0.015 0.007 0.005 0.003
TOLERANCE OF MUTUAL N 0.03 0.02 0.01 0.007 0.005
MOTION PARALLELISM OF C ON A MOTION ACURACY
MOTION PARALLELISM OF D ON B MOTION ACURACY

3. MOTION ACCURACY CHART

RAIL LENGTH (mm) ACCURACY LEVEL (µm)
C H P SP UP
~ 100 12 7 3 2 2
100 ~ 200 14 9 4 2 2
200 ~ 300 15 10 5 3 2
300 ~ 500 17 12 6 3 2
500 ~ 700 20 13 7 4 2
700 ~ 900 22 15 8 5 3
900 ~ 1,100 24 16 9 6 3
1,100 ~ 1,500 26 18 11 7 4
1,500 ~ 1,900 28 20 13 8 4
1,900 ~ 2,500 31 22 15 10 5
2,500 ~ 3,100 33 25 18 11 6
3,100 ~ 3,600 36 27 20 14 7
3,600 ~ 4,000 37 28 21 15 7

SELECTION CRITERIA

1. PRODUCT APPLICATIONS:

1). CH SERIES: GRINDING MACHINE, MILLING MACHINE, LATHE, DRILLING MACHINE, INTEGRATED PROCESSING MACHINE, EDM MACHINE, BORING MACHINE, WIRE CUTTING MACHINE, PRECISION

2). CE SERIES: INDUSTRIAL AUTOMATION MACHINERY, SEMICONDUCTOR MACHINERY, LASER ENGRAVING MACHINE, PACKAGING MACHINE;

3). CGN/CGW SERIES: PRINTER, MACHINE ARM, ELECTRONIC INSTRUMENT AND SEMICONDUCTOR EQUIPMENT.

 

2. SELECTION OF ACCURACY LEVEL:

C, H, P, SP, UP LEVELS DEPEND ON EQUIPMENT ACCURACY REQUIREMENTS.
 

3. SELECTION OF SIZE:

1). ACCORDING TO EXPERIENCE;

2). LOAD STATUS;

3). IF LINEAR XIHU (WEST LAKE) DIS.WAY IS USED IN CONJUNCTION WITH BALL SCREW, SELECT SIMILAR SIZE AS EXTERNAL DIAMETER OF THE SCREW. IF THE EXTERNAL DIAMETER OF THE SCREW IS 35 MM, SELECT CH35.

 

4. CALCULATING THE MAXIMUM LOAD OF SLIDER:

1). CALCULATING THE MAXIMUM EQUIVALENT LOAD OF A SINGLE SLIDER WITH REFERENCE TO THE LOAD CALCULATION TABLE

2). CONFIRMATION THAT THE STATIC SAFETY FACTOR OF THE SELECTED STRAIGHT-LINE XIHU (WEST LAKE) DIS. SHOULD EXCEED THE VALUE LISTED IN THE TABLE OF STATIC SAFETY FACTOR

LUBRICATION:

IF THE LINEAR XIHU (WEST LAKE) DIS. IS NOT PROPERLY LUBRICATED, THE FRICTION OF ROLLING PARTS WILL INCREASE, AND LONG-TERM USE WILL BECOME THE MAIN REASON FOR SHORTENING THE LIFE. LUBRICANTS PROVIDE THE FOLLOWING FUNCTIONS:

(1). REDUCE FRICTION OF ROLLING PARTS, PREVENT BURNS AND REDUCE WEAR;

(2). FORMING OIL FILM BETWEEN ROLLING SURFACE AND ROLLING SURFACE CAN PROLONG ROLLING FATIGUE LIFE;

(3). PREVENTING RUST.

 

1. GREASE LUBRICATION:

EACH GROUP OF LINEAR XIHU (WEST LAKE) DIS.WAYS CAN BE SEALED WITH LITHIUM SOAP-BASED GREASE TO LUBRICATE THE BEAD GROOVE TRACK BEFORE LEAVING THE FACTORY. ALTHOUGH THE GREASE IS NOT EASY TO LOSE, IN ORDER TO AVOID INSUFFICIENT LUBRICATION CAUSED BY LUBRICATION LOSS, IT IS SUGGESTED THAT CUSTOMERS SHOULD SUPPLEMENT THE GREASE ONCE MORE WHEN THE DISTANCE REACHES 100 KM. AT THIS TIME, GREASE CAN BE INJECTED INTO THE SLIDER BY MEANS OF THE OIL NOZZLE ATTACHED TO THE SLIDER. LUBRICATING GREASE IS SUITABLE FOR SITUATIONS WHERE THE SPEED IS NOT MORE THAN 60 M/MIN AND THE COOLING EFFECT IS NOT REQUIRED.
T : OIL INJECTION FREQUENCY (hour);  Ve : SPEED (m/min)
 

2. OIL (OIL) LUBRICATION:

IT IS RECOMMENDED THAT CUSTOMERS USE LUBRICATING OIL WITH A CONSISTENCY OF ABOUT 32-150 CHINAMFG TO LUBRICATE LINEAR XIHU (WEST LAKE) DIS.S. CHINAMFG CAN INSTALL THE TUBING JOINT AT THE ORIGINAL POSITION OF THE OIL DISCHARGE NOZZLE ACCORDING TO THE CUSTOMER’S NEEDS, SO THE CUSTOMER ONLY NEEDS TO CONNECT THE PRESET TUBING OF THE MACHINE TO THE TUBING JOINT. THE LOSS OF LUBRICATING OIL IS FASTER THAN THAT OF LUBRICATING GREASE. WHEN USING, ATTENTION MUST BE PAID TO THE ADEQUACY OF OIL SUPPLY. IF INSUFFICIENT LUBRICATION EASILY CAUSES ABNORMAL WEAR OF LINEAR XIHU (WEST LAKE) DIS.S AND REDUCES THEIR SERVICE LIFE, IT IS SUGGESTED THAT THE FREQUENCY OF LUBRICATING OIL SHOULD BE ABOUT 0.3CM3/HR. CUSTOMERS CAN USE IT ACCORDING TO THEIR USE CONDITIONS. LUBRICATING OIL IS SUITABLE FOR VARIOUS LOADS AND SPEEDS, BUT IT IS NOT SUITABLE FOR HIGH TEMPERATURE LUBRICATION BECAUSE OF ITS VOLATILITY.

DUST-PROOF DEVICE(OPTIONS)
 

1. DUST-PROOF DEVICE CODE:

IF YOU NEED THE FOLLOWING DUST-PROOF EQUIPMENT, PLEASE ADD THE CODE AFTER THE PRODUCT MODEL.

INSTALLATION OF LINEAR XIHU (WEST LAKE) DIS.WAY

THE INSTALLATION METHOD OF LINEAR XIHU (WEST LAKE) DIS. MUST BE SET ACCORDING TO THE OPERATING CONDITION OF THE MACHINE, SUCH AS THE DEGREE OF VIBRATION AND IMPACT FORCE, THE REQUIRED WALKING ACCURACY AND THE LIMITATION OF THE MACHINE.WHEN PAIRING NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.S, ATTENTION SHOULD BE PAID TO THE DIFFERENCE BETWEEN THE REFERENCE RAIL AND THE DRIVEN RAIL. THE ACCURACY OF THE DATUM LEVEL ON THE SIDE OF THE DATUM RAIL IS HIGHER THAN THAT OF THE DRIVEN RAIL, SO IT CAN BE USED AS THE SUPPORTING SURFACE FOR THE BED INSTALLATION. THE REFERENCE RAIL IS MARKED WITH MA, AS SHOWN IN THE FIGURE.

 

1. FIXING METHODS

WHEN THE BED IS SUBJECTED TO VIBRATION AND IMPACT FORCE, THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER MAY DEVIATE FROM THE ORIGINAL FIXED POSITION AND AFFECT THE ACCURACY. IN ORDER TO AVOID SIMILAR SITUATION, IT IS SUGGESTED TO USE THE FOUR FIXED WAYS LISTED BELOW TO FIX THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER TO ENSURE THE ACCURACY OF THE MACHINE.

 

2. INSTALLATION OF LINEAR RAIL:

 

Application: Machines
Material: S55c
Structure: Machine Table
Installation: All
Driven Type: N/a
Carrying Capacity: Weight Level
Samples:
US$ 100/Meter
1 Meter(Min.Order)

|

Customization:
Available

|

linear rail

Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?

Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:

Environmental Conditions:

  • Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
  • Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
  • Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.

Precision Requirements:

  • Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
  • Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
  • Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.

It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

How do linear rails differ from other linear motion components like linear guides or bearings?

While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:

Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.

Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.

Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.

In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.

China wholesaler P Class Interchangeable Linear Bearings and Rails  China wholesaler P Class Interchangeable Linear Bearings and Rails
editor by CX 2023-11-30

China 48V 20Mm Smart Control Tuya Wifi App Dimmable Led Ceiling Track Lighting 10W Cob Led Magnetic Track Hanging Lamp With Pendants linear rail ball bearings

Item Type: TRACK LIGHTS
Color Temperature(CCT): 3 Africa, Asia, China etc. 6.which models sell best in your factory?Track rail /Track light/Led down light and spot are the best selling items in our factory. 7. what kind of certification you have?We have CE ,RoHs ,COC ,SASO,ISO9usd. For normally downlight spot light we can ship 4-5 containers per month 9. Could we have customized package design on your Modules?Sure, we have package designer to help our customer with customized design 10.can you provide ODM/OEM service ?Yes,we have more than 10years experience in lighting business and we are sure can provideODM/OEM service for customers.

linear rail

Types of Linear Rails and Their Uses

Whether you’re installing a new linear rail system or repairing an existing one, you’ll want to know the proper techniques and precautions for installing and maintaining it. There are a variety of applications for linear rails, such as sleeve-bearing slides, Dovetail rails, and sliding carriages. The main benefits of using linear rails are easy installation, minimal maintenance, and long lifespan.

Cost

Choosing the best linear rail for your application can be a daunting task. There are several factors to consider such as cost, performance and durability. A good linear rail can be the basis for a variety of industrial applications. Selecting the right one for your application can eliminate hidden costs and improve overall performance.
A linear rail may be the best choice if your application is low-precision and requires less than a few millimetres of accuracy. A linear rail will allow you to achieve higher speeds and smoother motion. It is also less likely to bend under an over-loaded environment.
However, it is important to note that the cost of linear rails varies according to the material and design of the rail. If you are looking to save money, you might want to opt for a cheaper linear guide rail, like the CZPT V linear compact guide.
The CZPT(r) Linear Rail is a high load linear motion system designed to provide ease of installation and maintenance. It uses CZPT motion technology and has a sleek, compact design that can withstand harsh environments. It can also operate at high speeds over long travel lengths.
A linear rail can be installed by hand, but is best installed by a team of skilled professionals. Linear rods require fewer screws to attach shaft supports.
A good linear guide rail must be installed in a clean environment. Dust on the rail can combine with internal lubrication of rolling elements and can lead to reduced life span and efficiency.

Applications

Various types of linear rails are used in various industrial applications. These rails are typically made of stainless steel or carbon steel. They are also available in different sizes. They are also suitable for applications that require a high load capacity and stiffness. They can be mounted vertically, horizontally or both. They can also be joined together to form a long linear assembly.
Linear rails provide high load capacity and stiffness. They are also ideal for moving products with little or no friction. They can handle loads from a few grams to thousands of kilograms. They are also used in many machine-tool applications and in advanced medical applications. These systems are also used in semiconductor manufacturing.
When deciding on the type of linear guide to use, you must consider your needs. The most common types of linear guides are sliding contact guides and roller bearing guides. These linear guides are made of cylindrical rollers or spherical balls. They have high travel accuracy and minimal deflection.
Linear rails are often used in gantry robots, laser welding machines and other machine-tool applications. They are also used in manufacturing, packaging, material transfer, and other applications.
Linear guides are available in a wide range of styles and sizes. They are also available in different types of materials. They are typically made of high-strength steel, galvanised steel or stainless steel. Depending on your application, you may need corrosion-resistant steel types.
linear rail

Dovetail rails

Whether it’s a straight mounting bracket, a telescopic sight or an optic, dovetail rails have a wide array of uses. While some may be overtly utilitarian, others have a high level of performance.
The DS series is a great example of a dovetail rail system that is both versatile and highly functional. Aside from their dovetail based design, the DS series offers two travel ranges: the XYZ and XYZ-XYZ. The XYZ-XYZ series is ideal for small controlled travel applications. These systems offer greater load bearing capabilities than their predecessors.
The CZPT FDD line of linear guides features dovetail rails as standard equipment. This line features both aluminium and grey cast iron versions. These guides have been touted for their quiet operation, ease of use and preloaded features. They are available in multiple lengths and mounting configurations, making them the perfect solution for your next project.
The FDD line of linear guides has a few nifty features that are not only impressive in their own right, but are also useful for other applications. The FDD line also features a self-lubricating, non-magnetic, and non-restrictive slide. This makes them the perfect choice for any application that requires low friction and high performance. Aside from the linear slides, FDD line linear guides also offer linear bearings, axis bearings, and a wide variety of other linear components. They are also renowned for their high level of quality and reliability.

Sleeve-bearing slides

Typically, these slides are used to reduce friction between moving parts of a machine system. They also allow for smooth, linear motion. These slides offer a number of benefits, such as increased load capacity, vibration resistance, and lower starting friction.
A number of manufacturers manufacture linear slides. Some of these slides reduce friction through surface coating, while others reduce friction through ball bearings. They also come in a variety of materials, such as aluminum and steel. These slides are a great solution for a wide variety of applications.
Ball bearing slides are the most common type of linear slide. They use self-lubricated ball bearings in the base. These slides also feature four rods that provide smooth, single-axis movement. Ball bearing slides are used for a variety of applications, including robotics and cabinetry. They can be powered by inertia or the drive mechanism.
Some linear slides also have an inverted design, allowing them to be attached in a different configuration. This can be a useful feature for installations that require more flexibility. Depending on the type of linear slide, the design may also be locked in place.
These slides are often used in light-duty applications, such as appliance parts and fragile instrumentation. They are typically made from aluminum and galvanized steel. These slides provide smooth, single-axis linear motion. They are available in a wide variety of sizes, from small to heavy-duty.

Sliding carriage and rail

Historically, sliding carriage and rail systems were used to allow lathes to perform operations. These systems consisted of a sliding carriage, a rail, and a drive unit. A drive unit, such as a ball screw or a servo motor, generates the force required to propel the carriage forward.
Sliding carriages are available in a wide variety of sizes and configurations. The slide itself is made from several components, including roller bearings, a rail, and a carriage. The carriage can be attached to a profiled rail or it can be directly mounted on the rail.
The design of the sliding carriage depends on the type of linear guide used. The most common linear guide style is the roller bearing guide. A roller bearing guide uses roller bearings inside the carriage. It has an open or closed bushing that supports the shaft. Compared to the dovetail style, the boxway style has a higher projected surface area and can support heavier loads.
The CZPT head attaches to the sliding carriage and moves the camera along the rail. It is a compact, space saving solution. It can be set up on a floor or mounted on a tripod. It is quiet and corrosion free.
Sliding contact guides are the simplest style of linear guide. These guides use a series of sliding contacts to guide the carriage. They may be recirculating or non-recirculating.
linear rail

Maintenance

Keeping your linear guide rail in top shape may require periodic maintenance. The right maintenance procedures can ensure your linear guide lasts the test of time. Performing the most appropriate maintenance can also help you avoid costly repairs. In fact, some manufacturers even offer maintenance kits that include everything you need.
For starters, there are two main types of linear guides. One uses ball screw guides, while the other utilizes recirculating balls. These two designs require different lubrication techniques. Lubrication can be achieved by smearing grease on the ball bearing raceways and using disposable syringes to apply it. Using a lint-free paper towel to wipe out the groove is also a good idea.
Other maintenance procedures include cleaning and testing. A good way to determine if the rails are level is to check them with a dial indicator. Some manufacturers even offer kits that include grease and lubricant.
Using a specialised bearing lubricant is also a good idea. The right lubricant can make your linear guide last longer. It can also help prevent catastrophic failure. This is especially true for high-speed applications. You may also want to consider adding an extra layer of protection to your rails. If you do not have the funds to shell out for an upgrade, the next best thing is to keep your linear guide in tip-top condition.
The best way to achieve this is to keep the right lubricant at the right lubrication level. If you need to change the lubrication, make sure you clean the rail first.
China 48V 20Mm Smart Control Tuya Wifi App Dimmable Led Ceiling Track Lighting 10W Cob Led Magnetic Track Hanging Lamp With Pendants     linear rail ball bearingsChina 48V 20Mm Smart Control Tuya Wifi App Dimmable Led Ceiling Track Lighting 10W Cob Led Magnetic Track Hanging Lamp With Pendants     linear rail ball bearings
editor by Cx 2023-07-13