Product Description
3 Axis Gantry Xyz Linear Stage 100mm to 2500mm Customizable Ball Screw Linear Module Xihu (West Lake) Dis. Slide Rail for 3d Printer
Quality Control
1. ISO 9001:2000 quality management system.
2. Self design and process hardware parts, ultra accuracy control and low defective rate.
3. Self built large factory buildings equipped with totally new assembly lines, control production time accurate to hours.
4. Large scale lab room with professional machine testing system, well trained staff 360-degree inspection each machine before shipping.
Product Keywords
| Easy to Equipped | Good Price Quality Ratio | Energy Saving |
Products & Staff Pictures
FAQ
1. Q: Your products looks nice, can I get a full product catalog with specification for study?
A: Yes, send your inquiry to CHINAMFG sales team.
2. Q: Can you tell me what is your company main business?
A: We mainly design and produce linear modules/actuators/motors by self, then provide OEM and export service for overseas clients.
3. Q: Which famous enterprise use your machines?
A: In China domestic, include BYD, Foxconn, LENS Technology and HUAWEI/Apple/OPPO/VIVO etc. supply chain manufacturers are our key account.
4. Q: If so, is it possible get sample machines before trial order?
A: Yes, mail your request details to CHINAMFG sales team, we can modify the 3D drawing, prepare 1 or pair of customized sample meet your special needs.
5. Q: Good, how long is your lead-time?
A: 7 working days for sample prepare, 10-15 working days for large quantity order production. (Confirm each bill of international payment need extra 3 working days)
6. Q: Sounds good, how long is the warranty period of your machines?
A: 12-months warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.
7. Q: Wow, I want to do business with your company, what kind of payment terms?
A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit when signing contract, rest amount pay before shipping. (L/C payment only available for designated countries’ client)
8. Q: What is the best shipment way for your products?
A: For sample machines, the best delivery way is through airplane transport(or land transport), takes 1 week transfer to destination airport, for large quantity goods, the best shipping way is via CHINAMFG ship(or land transport), takes 1 month to destination port, FOB HangZhou, HangZhou, HangZhou, ZheJiang or other main port in China. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | PC, LCD, PCB,PDP, Biotechnology, Semiconductor,etc |
|---|---|
| Material: | Aluminium |
| Structure: | Semi-Sealed |
| Installation: | All Automation Machines |
| Driven Type: | Servo Motor |
| Carrying Capacity: | 10 Kg |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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Can you explain the role of linear rails in reducing friction and wear in linear motion applications?
Linear rails play a pivotal role in reducing friction and wear in linear motion applications through several key mechanisms:
- 1. Precision Design: Linear rails are precision-engineered with specific profiles and tolerances. The precise design minimizes contact points between the rail and the carriage, reducing friction and wear to a minimum during linear motion.
- 2. Rolling Contact: Many linear rails utilize rolling contact elements, such as recirculating ball bearings or roller bearings. These elements roll along the profiled surface of the rail, significantly reducing friction compared to sliding contact. Rolling contact also distributes the load evenly, further minimizing wear on specific points.
- 3. Low-Friction Coatings: Some linear rails feature low-friction coatings on their surfaces. These coatings, often made of materials like Teflon or similar compounds, create a smooth and slippery surface, reducing the coefficient of friction. This results in smoother linear motion and less wear on the rail and carriage components.
- 4. Lubrication: Proper lubrication is essential for reducing friction and wear in linear motion systems. Lubricants applied to the rolling elements or the rail surface create a thin film that separates the moving parts, minimizing direct contact and friction. Regular lubrication intervals are crucial for maintaining optimal performance and extending the lifespan of the linear rail system.
- 5. Sealing Mechanisms: Linear rails often incorporate sealing mechanisms to protect against contaminants. Dust, debris, and moisture can contribute to increased friction and wear. Effective sealing prevents the ingress of contaminants, preserving the integrity of the rail and reducing wear on critical components.
- 6. Material Selection: The choice of materials for both the rail and carriage components influences friction and wear. High-quality materials with good wear resistance, such as hardened steel or specialized alloys, contribute to the long-term durability of the linear rail system.
- 7. Regular Maintenance: Implementing a regular maintenance schedule is crucial for reducing friction and wear. Inspections, cleaning, and lubrication ensure that the linear rail system operates smoothly and efficiently. Identifying and addressing any signs of wear early can prevent more significant issues and extend the overall lifespan of the system.
By incorporating these design features and maintenance practices, linear rails effectively minimize friction and wear in linear motion applications. This not only enhances the efficiency and accuracy of the system but also contributes to the long-term reliability and durability of the linear rail.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?
Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:
- CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
- Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
- 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
- Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
- Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
- Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
- High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.
These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.
editor by Dream 2024-05-16
China Standard Kt60 Serie Motorized Linear Stages Linear Modules Slide Kt6010-600A1-F0 linear rail ball screw kit
Product Description
KT60 Serie Motorized Linear Stages Linear Modules Slide KT6571-600A1-F0
Anti-Friction Mono Stage for Parking System
Material: Aluminium or steel
Structure: seal or half-seal
Driver: belt or ball screw
Features:
Lightweight & Cost reduction
Easy system installation and maintenance.
High performance of dust proof
High accuracy, High efficiency, High reliability
| Brand | TOCO |
| Model | KM ,KK, |
| Size customize | KM26,KM30,KM33,KM45,KM46,KM55,KM65 |
| HS CODE | 90019 0571 0,9571 0571 0 |
| Items packing | Plastic bag+Cartons Or Wooden Packing |
| Payment terms | T/T , Western Union |
| Production lead time | 15 business days for sample , 35 days for the bulk |
| Samples | Sample price range from $100to $500. sample express request pay by clients |
| Application | 1. Automatic controlling machine 2. Semi-conductor industry 3. General industry machinery 4. Medical equipment 5. Solar energy equipment 6. Machine tool 7. Parking system 8. High-speed rail and aviation transportation equipment, etc. |
Specification For Single Axis Robot
An integrated system ,easy installation and maintenance ,compact and lightweight ,high accuracy, high stiffness.
This is high-precision linear module/ motorized linear guides .
Features are as follows :
1. multi-tasking design : Integrated drive with ball screw and guide rail U- references , in addition to providing precision linear motion , but also with a versatile accessory. The application of the import multipurpose design is very convenient , but also can achieve high precision linear drive demand .
2. Small and light : U type rail can be guide rail and also can take the platform structure with substantially to reduced installation Volume, and the finite element method to design the best structure , get the optimal stiffness to weight ratio. Low torque and low inertia smooth positioning exercise, can reduce energy consumption.
3.high-precision and high rigidity : according to the Deformation Analysis of the contact position of the ball by the load of all directions, that this precision linear module with high accuracy and high rigidity characteristics . The finite element method of optimal structural design, to get the best stiffness to weight ratio.
4.easy to detection and equipped : positioning accuracy , positioning repeatability , walking parallel degree and starting torque and other functions are easy to detected 5.easy to facilitate assembly and maintenance : can assemble complete without professional skilled assembly workers, good lubrication to Dust-proof, easy maintenance
Package & Shipping:
1.Package: Carton or wooden case
2.Delivery time: 15 days after receiving the deposit
3.Shipping: by express (DHL, TNT, FedEx, etc.) or by sea
Our service:
1. Help customer to choose correct model, with CAD & PDF drawing for your reference.
2. Professional sales team, make your purchase smooth.
3. During warranty period, any quality problem of CZPT product, once confirmed, we will send a new 1 to replace.
Company information:
HangZhou CZPT Transmission Machinery Co., Ltd, is a specialized manufacturer in linear motion products in China, which was established in 1999. Based on the strong technical strength, outstanding quality and high capacity, we have a good reputation both in China and abroad, and now we have many customers all over the world. Our main products are ball screw, ball spline, linear guide, linear bearing, mono stage, machine tool spindle, ball screw support unit and locknut. You may find more information on our website at www.toco.tw.
FAQ
1. Service :
a. Help customer to choose correct model
b. Professional sales team, make your purchase smooth.
2.payment :
Sample order: We require 100% T/T in advance. sample express need request pay by clients
Bulk order: 30% T/T in advance, balance by T/T against copy of B/L.
T/T,Paypal, Western Union is acceptable.
3.Delievery :
sample: 5-10 business days after payment confirmed.
Bulk order :10-20 workdays after deposit received .
4. Guarantee time
TOCO provides 1 year quality guarantee for the products from your purchase date, except the artificial damage.
5.After sale-service
During warranty period, any quality problem of CZPT product, once confirmed, we will send a new 1 to replace. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | Anti-Static, Cold-Resistant, Corrosion-Resistant |
| Application: | Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Food Machinery, Mining Equipment, Transmission and Guidancetransmission and Guidance |
| Surface Treatment: | Polishing |
| Material: | Stainless Steel |
| Model Number: | Htb65 |
| Samples: |
US$ 120/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Type of Linear Rail for Your 3D Printer
Using a linear rail in your 3D printer is a common way to provide support for the bed, but there are some drawbacks to using this type of rail. Learn about the different types of rail and how to select the best one for your project.
Square rail
Choosing the right linear rail can bring significant advantages in cost, durability and performance. Choosing the right rail type is a key step before deciding on the overall design. Choosing the correct type will depend on your application’s requirements. The selection process involves learning from past mistakes and defining the system’s objectives. Choosing the right rail isn’t unlike choosing other components for a machine.
Unlike round rail, square rails require a flat mounting surface. Moreover, square rails can’t span gaps. The rails must be aligned perfectly to achieve the desired parallelism. Square rails also need to be lubricated properly.
Square rails are used for applications that require high load capacity. Square rails are typically used for machine tool applications. They have a greater load capacity than round rails. They can handle heavy loads and moment loads. They provide high precision and accuracy. They also have more surface contact than round rails.
Generally, square rails are more expensive than round rails. Square rails are also more prone to debris. They also need tighter parallelism than round rails. Square rails also need a straight continuous support.
Square rails have higher load capacity and precision. However, they have higher maintenance costs. Square rails also need to be installed carefully. They can be prone to misapplication. Misapplication can happen due to miscalculation or personal bias. Choosing the right rail type isn’t always the right solution for your application. It’s always best to start with preliminary calculations before deciding.
Round rails are generally faster to install. They also allow for greater ranges in rail height. They can also handle imperfect parallelism. However, they also have lower load capacity. They require more parts than square rails.
They can be installed vertically or horizontally. They are also available in different sizes. CZPT provides bearing blocks in different seals. Their bearing blocks can be purchased in long, normal or short block versions. CZPT’s long block versions have a self-lubricating option.
Round rails are more forgiving than square rails. They have less tendency to pull up. They are also less prone to deflection.
CZPT(r) T
Whether you are working in the manufacturing, automotive, pharmaceutical, or food industry, CZPT (r) T linear rail assemblies can be configured for your application. These rail assemblies are manufactured from lightweight aluminum and can be customized to your specifications. They are designed to replace recirculating ball bearings, eliminating messy oil, grease, and downtime. You can download CZPT (r) T linear rail assemblies as CAD files to facilitate customization.
There are two main types of CZPT (r) T linear rails. The T-shaped design is manufactured from hard-anodized aluminum. These linear guides are designed to be lightweight, easy to install, and durable. They are perfect for applications where speed is critical.
For more than 50 years, Sealstrip has been manufacturing packaging solutions with its patented package reclosure device. In its heyday, metal bearings were the standard for package reclosure, but they proved to be expensive and often required frequent maintenance. Fortunately, CZPT (r) T linear guide systems are a better option. They are oil free, corrosion resistant, and come with a number of functional and design features that rival metal bearings.
CZPT (r) T linear rails are easy to install and maintain, so you can focus on the task at hand. Their design is efficient, allowing for the smoothest, most precise motion. CZPT (r) T rail assemblies are also available in stainless steel, making them ideal for applications in harsh environments. These bearings have a unique split adapter that makes installation easy. They are compatible with standard ball bearings. They can carry heavy loads up to 800 pounds.
In addition to CZPT (r) T linear rails, CZPT (r) family of products includes CZPT (r) R linear plain bearings, CZPT (r) S anodized aluminum shafting, and CZPT (r) slide tables. All CZPT (r) products are designed to meet your motion control component needs. They are available from 28,000 stock items. You can also order energy chain systems and chainflex continuous flex cables. These linear guides are designed to help you get the most from your manufacturing equipment. They are the ideal way to replace recirculating ball bearings.
liding contact guides
Generally, linear guides are composed of guide rails, slide bodies and bearing inserts. These systems are widely used in different applications. They are designed to reduce friction, increase power efficiency and increase overall efficiency of units. The guide can be made of steel or aluminum. The slide can be plain surface bearing or a rolling-element bearing. These types of slides have a low frictional resistance, and can be used in high speed applications.
Sliding contact guides on linear rails have sliding contact along the entire length of the rail. The sliding contact is made by a rolling-element bearing, such as a ball, roller or cam roller. Linear bearing slides can be lubricated with grease, oil or vacuum lubricant. The use of linear bearing slides helps to minimize operating temperatures and improves overall efficiency of units.
These guides are used in applications with high precision. They are a good option in applications with limited space requirements. They also provide increased load capacity while reducing the size of the unit.
The present invention provides an alternative to the prior art linear guides. It consists of a linear guide with a replaceable bearing element. This element is removable from the slider without replacing the slide body. It also eliminates the need to replace roller elements in the bearing mechanism.
The sliding contact guides on linear rails are ideal for applications with high accuracy. They are especially useful in high speed applications. They can help grippers pick up objects more accurately. They can also be used for industrial sliding doors. They are also used in a variety of robotics applications.
The sliding contact guides on linear rails can be used in a wide range of applications, from precision machinery to computer numerical control machines. They are available in different sizes and configurations, including the MINISCALE PLUS series. They can be used in vacuum conditions of up to 10-7 mbar. They are ideal for applications requiring high accuracy and reduced power consumption.
They are available in a wide range of sizes, including 7 mm to 15 mm wide. They also have travel distances of up to 42 mm. The dynamic load capacity ranges from 207 to 1109 N. They also offer accelerations of up to 50 m/s.
Drawbacks of “traditional” linear rail in a 3D printer build
Using linear rails in a 3D printer build can increase print quality, but there are also drawbacks. There are some advantages to using linear rails, but you’ll also need to consider the cost and complexity of using them.
A traditional linear rail is a rectangular piece of steel with two dovetails along each side. It’s used to mount the carriage to the printer, and it is designed to provide smoother motion than a linear rod. Despite this, a rail can also be curved, which can create problems when printing.
Another disadvantage is that a single linear rail is more expensive than two linear rods, and it requires a physical frame for mounting. However, it can save you the cost of buying two rods and can also create a unique aesthetic for your 3D printer. Another advantage is that you can anchor the rail for greater rigidity and load-bearing capacity. You’ll also need to make sure that your rails are properly lubricated for a long life. If they aren’t, you’ll likely experience problems with print quality.
The drawbacks of using a linear rail in a 3D printer build aren’t that serious, but they’re still something to consider. If you have the budget, you may want to invest in a more capable printer, rather than in a linear rail. Also, remember that the stiffer your rails are, the less backlash you’ll experience. You’ll also avoid ringing artifacts, which will make your prints look less smooth. Regardless of the type of rail you use, it’s important to make sure that you mount it correctly.
editor by Dream 2024-05-07
China Best Sales EU Warehouse CNC Sliding Table Z Axis Stage Travel 50-1250mm 20mm Linear Shaft Rail Ball Screw Linear Actuator Bundle Kit carbon fiber linear rail
Product Description
| Product Parameter | |||||
| Repeated Accuracy (mm) | ±0.01 | ||||
| Ball Screw Lead (mm) | 5 | 10 | 20 | 40 | |
| Maximum Speed (mm/s) | 250 | 500 | 1000 | 2000 | |
| Maximum Payload (kg) |
Horizontal | 120 | 110 | 75 | 22 |
| Vertical | 40 | 30 | 14 | 7 | |
| Rated Thrust (N) | 1388 | 694 | 347 | 174 | |
| Stroke Range (mm) | 50~1250 | ||||
| Motor power (W) | 400W/750W | ||||
| Screw Diameter (mm) | Ø20 | ||||
| Sliding Rail Specification | W20×H17.5 | ||||
| Coupler Specification | 12×19/14/11 | ||||
| Optical Sensor | SY-307NA-W | ||||
| Stroke (mm) | 50 | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 650 | 700 | 750 | 800 | 850 | 900 | 950 | 1000 | 1050 | 1100 | 1150 | 1200 | 1250 |
| L | 317 | 367 | 414 | 467 | 517 | 567 | 617 | 667 | 717 | 767 | 817 | 867 | 917 | 967 | 1017 | 1067 | 1117 | 1167 | 1217 | 1267 | 1317 | 1367 | 1417 | 1467 | 1517 |
| A | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 |
| M | 0 | 1 | 1 | 1 | 1 | 2 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 5 | 6 | 6 | 6 | 6 |
| N | 4 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 10 | 10 | 10 | 10 | 12 | 12 | 12 | 12 | 14 | 14 | 14 | 14 | 16 | 16 | 16 | 16 |
| Weight (Kg) | 9.61 | 10.2 | 10.79 | 11.57 | 12.34 | 13.11 | 13.88 | 14.65 | 15.42 | 16.19 | 16.96 | 17.73 | 18.5 | 19.28 | 20.05 | 20.82 | 21.59 | 22.36 | 23.13 | 23.9 | 24.67 | 25.44 | 26.21 | 26.98 | 27.75 |
| Stroke (mm) | 50 | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 650 | 700 | 750 | 800 | 850 | 900 | 950 | 1000 | 1050 | 1100 | 1150 | 1200 | 1250 |
| L | 333.5 | 383.5 | 433.5 | 483.5 | 533.5 | 583.5 | 633.5 | 683.5 | 733.5 | 783.5 | 833.5 | 883.5 | 933.5 | 983.5 | 1033.5 | 1083.5 | 1133.5 | 1183.5 | 1233.5 | 1283.5 | 1333.5 | 1383.5 | 1433.5 | 1483.5 | 1533.5 |
| A | 0 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 |
| M | 0 | 0 | 0 | 0 | 0 | 1 | 1 | 1 | 1 | 2 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 5 |
| N | 4 | 4 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 10 | 10 | 10 | 10 | 12 | 12 | 12 | 12 | 14 | 14 | 14 | 16 | 16 | 16 | 16 |
| Weight (Kg) | 9.53 | 10.3 | 11.07 | 11.84 | 12.61 | 13.38 | 14.15 | 14.92 | 15.69 | 16.47 | 17.24 | 18.01 | 18.78 | 19.55 | 20.32 | 21.09 | 21.86 | 22.63 | 23.4 | 24.18 | 24.95 | 25.72 | 26.49 | 27.26 | 28.03 |
| Stroke (mm) | 50 | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 650 | 700 | 750 | 800 | 850 | 900 | 950 | 1000 | 1050 | 1100 | 1150 | 1200 | 1250 |
| L | 333.5 | 383.5 | 433.5 | 483.5 | 533.5 | 583.5 | 633.5 | 683.5 | 733.5 | 783.5 | 833.5 | 883.5 | 933.5 | 983.5 | 1033.5 | 1083.5 | 1133.5 | 1183.5 | 1233.5 | 1283.5 | 1333.5 | 1383.5 | 1433.5 | 1483.5 | 1533.5 |
| A | 0 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 |
| M | 0 | 0 | 0 | 0 | 0 | 1 | 1 | 1 | 1 | 2 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 5 |
| N | 4 | 4 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 10 | 10 | 10 | 10 | 12 | 12 | 12 | 12 | 14 | 14 | 14 | 16 | 16 | 16 | 16 |
| Weight (Kg) | 9.53 | 10.3 | 11.07 | 11.84 | 12.61 | 13.38 | 14.15 | 14.92 | 15.69 | 16.47 | 17.24 | 18.01 | 18.78 | 19.55 | 20.32 | 21.09 | 21.86 | 22.63 | 23.4 | 24.18 | 24.95 | 25.72 | 26.49 | 27.26 | 28.03 |
| Stroke (mm) | 50 | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 650 | 700 | 750 | 800 | 850 | 900 | 950 | 1000 | 1050 | 1100 | 1150 | 1200 | 1250 |
| L | 333.5 | 383.5 | 433.5 | 483.5 | 533.5 | 583.5 | 633.5 | 683.5 | 733.5 | 783.5 | 833.5 | 883.5 | 933.5 | 983.5 | 1033.5 | 1083.5 | 1133.5 | 1183.5 | 1233.5 | 1283.5 | 1333.5 | 1383.5 | 1433.5 | 1483.5 | 1533.5 |
| A | 0 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 | 50 | 100 | 150 | 200 |
| M | 0 | 0 | 0 | 0 | 0 | 1 | 1 | 1 | 1 | 2 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 | 5 | 5 | 5 | 5 |
| N | 4 | 4 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 10 | 10 | 10 | 10 | 12 | 12 | 12 | 12 | 14 | 14 | 14 | 16 | 16 | 16 | 16 |
| Weight (Kg) | 9.53 | 10.3 | 11.07 | 11.84 | 12.61 | 13.38 | 14.15 | 14.92 | 15.69 | 16.47 | 17.24 | 18.01 | 18.78 | 19.55 | 20.32 | 21.09 | 21.86 | 22.63 | 23.4 | 24.18 | 24.95 | 25.72 | 26.49 | 27.26 | 28.03 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Width: | 170mm |
|---|---|
| Max Stroke: | 1250mm |
| Max Payload: | 120kg |
| Applications: | Precision Industry, Semiconductor, Optical, Laser |
| Transport Package: | Carton Box |
| Specification: | Aluminum |
| Customization: |
Available
| Customized Request |
|---|
Sliding Contact Guide on Linear Rail
Whether it is a dovetail, sliding contact guide, sleeve-bearing slide, or box way rails, we’re going to look at some of the options available to you. You’ll learn about what they do, how they can help you, and how they can improve your work.
Dovetail rails
Several varieties of dovetail rails are available in the market. Among them are the standard boxway rails and a more specialized variant. These rails are known for their sleek and sturdy appearance and can handle even heavier loads than their counterparts.
The DS Series Compact Dovetail Linear Stages are the smallest of the lot, yet feature the same mechanism as the MT series dovetail stages. They slide along precision preloaded dovetail slides, making them a good choice for applications that require high performance, but limited space. These stages are also less prone to shock than their conventional counterparts.
The DS series dovetail stages are available in a variety of XYZ configurations, making them ideal for applications requiring the smoothest of motions and the least amount of vibration. These stages are also easy to integrate into your system thanks to their modular design. This is especially true in the case of the DS25 series, which has a lower footprint than the MT series.
The DS Series Compact Dovetail Stages are a step up from the MT series dovetail stages. This is thanks to their high-speed, precision preloaded dovetail slides. These are not only lightweight, but also silent, which is particularly useful in medical applications. These stages feature the aforementioned low-profile design, as well as thicker and more robust saddles. They are also available in two different travel ranges.
While dovetail rails on linear rails may be a good choice for your next project, you should consider some of the factors that can shorten its life. Some of the most common failures are abrasions, corrosion, and dust. You may also want to consider a platform to attach to your system’s moving component. This can allow you to increase the size of the transport area, while still keeping your load close at hand.
The DS Series Compact Dovetail line of dovetail stages are a good choice for applications that require the smoothest of motions and the least number of components. This is especially true in the case of DS series dovetail stages, which do not use typical roller bearings.
Sleeve-bearing slides
Depending on the application, there are different types of linear rail slides. The most common is the ball bearing slide, which uses two linear rows of ball bearings to move a carriage. The design offers smooth motion in a single direction.
Another type of slide is the dovetail slide. It involves a slot on the base of the slide and a protruding V-shaped tongue on the saddle. This design is more durable than other slides, and can be used for heavy load applications. However, it can’t handle as large a load as boxway slides, which involve a mating base and saddle.
A third type of slide is the cylindrical column slide. It is functionally similar to the square gib slide, but lacks the strength and stiffness of the latter. It’s usually more expensive and harder to assemble, although it offers a more accurate form of mechanical linear motion.
The inner surface of a linear sleeve bearing is usually made up of a journal slide. It’s a common way to reduce friction through surface coating. Some of these slides are made from CZPT, a material that’s inert to acids and solvents. It’s also designed to work in varying environments.
There are several types of bushings, and each can be made from a wide range of alloys. Bronze bushings are designed for a smooth motion, while plastic bushings are suited for low-speed applications.
For applications requiring high-speed operation, linear sleeve bearings can be manufactured in ceramic rolling elements. These offer less noise and better distribution of load.
Another type of linear rail slide is the box-way slide. It includes a mating base and saddle. It’s often used for heavy-duty applications. A third section can be attached to the saddle, extending the length of the slide. These slides offer a T-shaped profile when fitted.
The square gib design is an excellent choice for heavy-duty applications. It offers accurate linear movement and high load capacity. It can be milled, drilled, or tapped. It has low friction, and can withstand force in any direction.
The CZPT design has excellent performance in both smooth and harsh environments. It’s also long, making it ideal for large installations.
Sliding contact guides
Choosing a sliding contact guide on linear rail can be tricky. With a variety of options available, it’s important to understand the differences between them and the advantages they provide.
The first of these is the material used. Stainless steel, aluminum, or cast iron are common materials for sliding guides. These materials are durable and will withstand heavy loads. They can also be used in corrosive environments.
The other important factor is the lubrication method. The amount of lubrication required is largely determined by the type of linear slide and the type of bearings it uses. Ball bearing slides typically need less lubrication than linear bearing slides. The lubrication method is also important because it reduces the friction that leads to wear.
The most important thing about the lubrication method is that it should be easy to access and clean. This can ensure that you get the best performance out of your linear guide. You may also choose to upgrade the lubrication to increase the lifetime of your guide.
Another important factor is the size of the application. A larger capacity will allow the guide to carry a heavier load. You can also choose a higher speed guide if the application involves high speeds. The length of the guide should also be considered. The length is usually dictated by the size of the application. You can also customize the length of your guide by contacting your nearest sales office.
The biggest difference between sliding contact guides on linear rail and other linear guides is the amount of friction. The more force you apply, the higher the coefficient of friction will be. Therefore, this type of guide is not suitable for high speed applications.
The first recirculation ball was developed by Thomson Linear. This was the first commercialized rolling element. The ball has a much lower coefficient of friction than a roller. This is why it is often used in motion control applications.
A high speed operation will require more lubrication than a low speed operation. The E-DFO coating of the lubricant reportedly has a longer life than fluororesin coating.
Box way rails
Unlike the conventional linear guideways which consist of a thin film of lubricating oil between them, the box way rails run under sliding friction. The box way systems are made of a tough material, such as steel. They are capable of handling heavier loads than the dovetail rails. They are also better at absorbing shock loads. However, their service life is shorter than that of linear rails. The linear guideway VMCs are often two or three times faster than the boxy counterparts.
The most common material used in linear guideways is steel. It is usually manufactured with high precision. It is then graded for a specific application. The bearing plates have smooth transitions and can carry increasing loads as they become convex. This design makes it ideal for machining steel.
While the linear rail has a higher carrying capacity, the box way system is still relatively small. The box ways can handle higher loads than dovetail rails. However, they cannot handle a high running speed. They are also considered to be better at reducing chatter.
The main components of a linear slide are the main carriage and bearings. They incorporate power screws and ball bearings. The main difference between the two is that the ball bearings have rolling elements that can reduce friction. The rolling element bearings also have high sensitivity. The friction between the rolling element and the rail is also low.
Box ways also have a better vibration dampening capability. However, they are not ideal for consumer applications. They are also much more expensive than the linear guideways. The cost is offset by the fact that they require less maintenance. It is therefore recommended that box way systems are used in heavy-duty applications.
Linear rails are a convenient alternative to box-way rails. However, they must be fully supported in assembly. They also require more lubrication. In addition, they can be damaged by water and other solvents. They also need to be protected during shipment.
Box ways are used in some larger machines, while the linear slides are used in smaller machines. These types of rails are generally used by machining centers that make part products. They can also be used in roughing machine tools.
editor by Dream 2024-05-07
China supplier Factory Low Price 200mm Stroke Ball Screw Linear Guide Rail
Product Description
China factory low price CBX 200mm stroke motorized ball screw motion Linear guide rail for cnc cutting 3d printer
Specifications
CBX1204J linear guide is semi-sealer structure, body width 42mm, high stability,compact structure,versatility feature, suitable for normal working environment, it is convenient to use single axis or multi-axis to assemble easy functional usage robotic arms for kinds of industries.
Application Area:
Precise positioning, dispensing, spray painting, visual inspection, moving, grabbing, cutting and welding, automatic assembly, automatic locking screws, palletizing, etc. Such as: PCB board detection, optical disc stacking device, parts pick and place.
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Model |
CBX Ball screw | Screw speed | 0-150mm/s |
| Profile width | 42mm | The vertical load (kg) | 15KG |
| Specifications of ball screw | 1204,1605,1610 | Horizontal load (kg) | 30KG |
| PositionaI accuracy | 0.03mm | Effective travel range | 0-1500mm |
Click have a discount
The total length of 200mm strok linear guide rail is 312mm
(total length =stroke +112mm)
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| Application: | CNC Machine |
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| Material: | Aluminum+Stainless Steel |
| Structure: | CNC Machine |
| Customization: |
Available
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about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you describe the various mounting options and installations for linear rails in different settings?
Linear rails can be mounted in various configurations to suit different settings and applications. The choice of mounting options depends on factors such as space constraints, load requirements, and the desired motion characteristics. Here are some common mounting options and installations:
1. Horizontal Mounting: Linear rails are horizontally mounted when the desired linear motion is along the horizontal axis. This configuration is commonly used in applications such as CNC machines, where the tool needs to move horizontally across the workpiece.
2. Vertical Mounting: Vertical mounting involves installing linear rails to support vertical linear motion. This configuration is prevalent in applications like vertical machining centers, where the spindle moves vertically to perform machining operations on the workpiece.
3. Inverted Mounting: Inverted mounting is where the linear rail is installed upside down. This configuration is suitable when space limitations or specific design requirements dictate the need for the rail to be positioned below the moving component. Inverted mounting is common in some types of robotic systems.
4. Parallel Mounting: Linear rails can be mounted in parallel to support multiple carriages or moving components. This configuration is beneficial in applications where synchronized linear motion is required, such as in certain types of material handling systems or conveyor belts.
5. Cantilever Mounting: Cantilever mounting involves mounting the linear rail with one end extending beyond a support structure. This configuration is used when access to one side of the linear motion is required, such as in loading and unloading stations on manufacturing lines.
6. Tandem Mounting: Tandem mounting involves mounting multiple linear rails in tandem to share the load and provide additional support. This configuration is suitable for applications with heavy loads or long travel distances, ensuring stability and preventing deflection.
7. Floating Mounting: Floating mounting allows for some degree of flexibility in the alignment of the linear rail. This is useful in applications where there may be minor misalignments or variations in the mounting surface.
The choice of mounting option depends on the specific requirements of the application, and engineers must carefully consider factors such as load distribution, accessibility, and alignment to ensure optimal performance and longevity of the linear rail system.
How do linear rails contribute to smooth and precise linear movement in industrial applications?
Linear rails play a crucial role in achieving smooth and precise linear movement in various industrial applications. The key contributions include:
- Guidance: The specially designed profile of linear rails provides guidance for the movement of the carriage along a straight path. This guidance minimizes deviations and ensures that the motion is precise and controlled.
- Reduced Friction: Linear rails are engineered to minimize friction between the rail and the carriage. This low-friction design allows for smooth motion, reducing wear on components and enhancing the overall efficiency of the system.
- High Load Capacity: Linear rails are designed to support high loads while maintaining their structural integrity. This makes them suitable for industrial applications where heavy loads need to be moved with precision, such as in CNC machining or material handling systems.
- Rigidity: Linear rails contribute to the rigidity of the motion system, preventing deflection or flexing during operation. This rigidity is essential for maintaining accuracy, especially in applications where precision is critical, such as in manufacturing processes.
- Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial applications where consistent and precise motion is required for tasks like machining, assembly, and quality control.
Whether used in CNC machines, robotic systems, or material handling equipment, the characteristics of linear rails contribute to the overall performance of industrial applications. Their ability to deliver smooth, precise, and repeatable linear movement makes them integral components in enhancing the efficiency and reliability of industrial machinery and automation systems.
What industries and machinery commonly use linear rails for precise linear movement?
Linear rails find widespread use in various industries and machinery where precise linear movement is crucial. Some common applications include:
- Manufacturing Machinery: Linear rails are integral components in CNC machines, milling machines, lathes, and other manufacturing equipment. They ensure accurate and repeatable motion for precise machining processes.
- Robotics: Linear rails play a key role in robotic systems, providing the necessary guidance and precision for the movement of robot arms and other robotic components.
- Automation Systems: Industries employing automated systems, such as conveyor systems and pick-and-place machines, often utilize linear rails to achieve precise linear movement in the automation process.
- 3D Printing: Linear rails contribute to the accuracy and stability of 3D printers by facilitating the precise movement of print heads and build platforms.
- Medical Devices: Linear rails are used in medical equipment such as imaging devices, diagnostic instruments, and robotic-assisted surgery systems, where precise linear motion is critical.
- Aerospace: The aerospace industry employs linear rails in various applications, including aircraft manufacturing and testing equipment, to ensure precision in movement and positioning.
- Semiconductor Manufacturing: Linear rails are used in semiconductor manufacturing equipment for precise movement in processes such as wafer handling and inspection.
These examples demonstrate the versatility of linear rails across different industries, highlighting their importance in applications that demand accurate and reliable linear motion.
editor by Dream 2024-05-07
China Custom China Factory 200mm Stroke Motorized Ball Screw Linear Slide Guide Rail for Translation Stage CNC Machine Actuator Guide
Product Description
China factory 200mm stroke motorized ball screw linear Slide Xihu (West Lake) Dis. Rail for translation stage cnc machine actuator guide
Specifications
CBX1204J-ZC linear guide is semi-sealer structure, body width 42mm, high stability,compact structure,versatility feature, suitable for normal working environment, it is convenient to use single axis or multi-axis to assemble easy functional usage robotic arms for kinds of industries.
Application Area:
Precise positioning, dispensing, spray painting, visual inspection, moving, grabbing, cutting and welding, automatic assembly, automatic locking screws, palletizing, etc. Such as: PCB board detection, optical disc stacking device, parts pick and place.
|
Model |
CBX-ZC Ball screw | Screw speed | 0-200mm/s |
| Profile width | 42mm | The vertical load (kg) | 15KG |
| Specifications of ball screw | 1204,1605,1610 | Horizontal load (kg) | 35KG |
| PositionaI accuracy | 0.03mm | Effective travel range | 0-1500mm |
The total length of 200mm strok linear guide rail is 326mm
(total length =stroke +126mm)
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Aluminum+Stainless Steel |
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| Condition: | New |
| Warranty: | 1.5 Years |
| Customization: |
Available
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about shipping cost and estimated delivery time. |
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the role of linear rail materials and coatings in performance and longevity?
The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:
Materials:
- High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
- Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
- Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.
Coatings:
- Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
- Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
- Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
- Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.
The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
Can you describe the various types of linear rails, such as profiled or round rail systems?
There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:
Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.
Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.
Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.
editor by Dream 2024-05-02
China Good quality High Quality Stroke 300mm Ball Screw High Precision Linear Guide Rail
Product Description
High Quality Stroke 300mm Ball Screw High Precision Linear Xihu (West Lake) Dis. Rail
Quality Control
1. ISO 9001:2000 quality management system.
2. Self design and process hardware parts, ultra accuracy control and low defective rate.
3. Self built large factory buildings equipped with totally new assembly lines, control production time accurate to hours.
4. Large scale lab room with professional machine testing system, well trained staff 360-degree inspection each machine before shipping.
Product Keywords
| Easy to Equipped | Good Price Quality Ratio | Energy Saving |
Customizable Main Specifications:
1. Module Install Style (eg. [ ]Horizontal or [ ]Vertical or [ ]Other)
2. Effective Stroke (eg. 1250 mm)
3. Speed Requirement (eg. 500 mm/s)
4. Payload Requirement (eg. 100 kg)
5. Accuracy Class (eg. ± 0.01 mm)
6. Workpiece Moment (eg. 500 mm)
7. Working Environment (eg. [ ]Standard Environment or [ ]Dust-free Room)
8. Installation Space Size (eg. [ ]OK or [ ]Interference)
9. Servo Motor Brand and Model No. (eg. CHINAMFG MHMD042G1U)
10. Application Field (eg. Laser Cutting Machine)
Industrial Automation Application Cases (Single Axis & Multi Axises)
| Multi-working Assembly Line Workpiece Pick & Place & Assembly |
| Assembly Line Goods Sorting (eg. Logistics & Storage System ) |
| Assembly Line Spray Coating and Printing (eg. Automative, Solar Panel, Mask & Packaging ) |
| Storage System Barcode ScHangZhou |
| High Speed Plug-in Machine (eg. PCB Circuit Board ) |
| Laser Cutting (eg. Fiber, Leather, Glass, Acrylic, Marble ) |
| Laser Dispensing (eg. LCD ) |
| XYZ Precision Laser Welding |
| Precision Component Parts Processing (eg. Sheet Metal, Aluminum Profile, Hardware ) |
| CCD Visual Inspection (eg. Semi-conductor, PCB, Lens, LCD, LED, PDP ) |
Products & Workshop & Staff Pictures
FAQ
1. Q: Your products looks nice, can I get a full product catalog with specification for study?
A: Yes, send your inquiry to CHINAMFG sales team.
2. Q: Can you tell me what is your company main business?
A: We mainly design and produce linear modules/actuators/motors by self, then provide OEM and export service for overseas clients.
3. Q: Which famous enterprise use your machines?
A: In China domestic, include BYD, Foxconn, LENS Technology and HUAWEI/Apple/OPPO/VIVO etc. supply chain manufacturers are our key account.
4. Q: If so, is it possible get sample machines before trial order?
A: Yes, mail your request details to CHINAMFG sales team, we can modify the 3D drawing, prepare 1 or pair of customized sample meet your special needs.
5. Q: Good, how long is your lead-time?
A: 7 working days for sample prepare, 10-15 working days for large quantity order production. (Confirm each bill of international payment need extra 3 working days)
6. Q: Sounds good, how long is the warranty period of your machines?
A: 12-months warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.
7. Q: Wow, I want to do business with your company, what kind of payment terms?
A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit when signing contract, rest amount pay before shipping. (L/C payment only available for designated countries’ client)
8. Q: What is the best shipment way for your products?
A: For sample machines, the best delivery way is through airplane transport(or land transport), takes 1 week transfer to destination airport, for large quantity goods, the best shipping way is via CHINAMFG ship(or land transport), takes 1 month to destination port, FOB HangZhou, HangZhou, HangZhou, ZheJiang or other main port in China.
Self Introduction
Chuck Chen, international sales manager of TIAYO, speak English and Japanese, 8 years export sales experiences in HangZhou, manage overseas OEM project and channel sales agent. Well known Southeast Asia market, European market, North American market and Latin American market, exported cargo to Japan, Indonesia, South Korea, Thailand, Myanmar, Malaysia, Vietnam, Nepal, India, Russian Federation, Italy, Spain, Turkey, UK, Belgium, Sweden, Ukraine, Greece, Portugal, Croatia, Serbia, Bosnia and Herzegovina, USA, Canada, Mexico, Brazil, Argentina, Chile, Peru, Uruguay, Australia, Papua New Guinea, Saudi Arabia, Iran, UAE, South Africa, South Sudan, Algeria, Morocco.
Inquiry
Pre sales service and after sales service are free, click to contact. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | PC, LCD, PCB,PDP, Biotechnology, Semiconductor,etc |
|---|---|
| Material: | Aluminium |
| Structure: | Full-Sealed |
| Installation: | All Automation Machines |
| Driven Type: | Servo Motor |
| Carrying Capacity: | 10 Kg |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?
Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:
Environmental Conditions:
- Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
- Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
- Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.
Precision Requirements:
- Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
- Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
- Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.
It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.
What are the typical load capacities and travel distances for linear rails?
The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:
Load Capacities:
- Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
- Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
- Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.
Travel Distances:
- Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
- Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
- Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.
It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.
What are linear rails, and how are they used in linear motion systems?
Linear rails, also known as linear guides or linear slides, are mechanical components used in linear motion systems to facilitate smooth and precise movement along a straight path. They typically consist of a rail and a carriage. The rail is a long, rigid structure with a specially designed profile, while the carriage is mounted on the rail and holds the load to be moved.
Linear rails are widely used in various applications, including manufacturing machinery, robotics, 3D printers, and automated systems. They provide guidance and support to the moving components, minimizing friction and ensuring accurate and repeatable motion. The design of linear rails allows for high load-carrying capacity and can accommodate different types of loads, such as radial or axial loads.
Linear motion systems incorporating linear rails offer advantages such as improved precision, reduced wear and tear, and increased efficiency in comparison to traditional sliding mechanisms. The choice of linear rails depends on factors such as load capacity, speed, accuracy requirements, and environmental conditions in the specific application.
editor by Dream 2024-04-30
China Standard High Precision Standard Ball Screw Linear Module Linear Actuator Linear Robot Arm Lead Rail
Product Description
| Model | Repeat accuracy | Maximum Liftable Horizontal Weight | Maximum Liftable Verical Weight | maximum speed |
| CFG5 | ±0.01mm | 30KG | 10KG | 1000mm/S |
CF Seiko is a leading manufacturer of linear modules in China, dedicated to advancing industrial automation since our establishment in 2004. We set high standards and deliver top-quality products from our 2 factories in China, covering an area of 9000 square CHINAMFG ., with a team of 150 highly skilled technicians and engineers.
At CF Seiko, we specialize in designing and manufacturing linear modules and have established strong partnerships with over 20 listed companies, including industry giants such as FOXCONN, BYD, GREE, BOE, and more.
Our products offer the same quality as renowned brands like HIWIN, THK, IAI,Misumi and SMC, but at a much more competitive price. We prioritize quality and do not compromise on product standards. We also OEM for these brands.
Our product range includes:
1. Linear Motors
2. Electric Servo Cylinders
3. Ball Screw Linear Modules
4. Belt Driven Linear Modules
5. Rack and Pinion Linear Modules
6. Electric Cylinders Rod Type
7. Cartesian Robots
8. KK Series Module
We are currently seeking distributors in your country. By partnering with us, you can enjoy special discounts, high profits, guaranteed quality, and excellent after-sales service. Our diverse product line is designed to meet all your needs. Join us and explore new opportunities for wealth and success.
If you are interested in becoming a distributor for CF Seiko or would like more information, please do not hesitate to contact us. We are excited about the prospect of collaborating with you to expand our presence in your market.
Thank you for considering CF Seiko as a potential partner.
Warm regards,
Morty Lv(Foreign Trade Director)
ZheJiang Chuang Feng Seiko Machinery co., Ltd.
Add; No.9,PIngdong 1st Road, HangZhou Science and Technology Park, Xihu (West Lake) Dis. District ,HangZhou, ZheJiang , China
FAQ
1. Q: Your products looks nice, can I get a full product catalog with specification for study?
A: Yes, Please tell me,
2. Q: Can you tell me what is your company main business?
A: We mainly design and produce linear modules/actuators/manipulator by ourselves, and provide OEM and export service for overseas clients.
3. Q: Which famous enterprise use your machines?
A: In China domestic, include BYD, Foxconn, LENS Technology and HUAWEI/Apple/OPPO/VIVO etc. supply chain manufacturers are our key account.
4. Q: If so, is it possible get sample machines before trial order?
A: Yes, mail your request details to us we can modify the 3D drawing, prepare 1 or pair of customized sample meet your special needs.
5. Q: Good, how long is your lead-time?
A: 7 working days for sample prepare, 10-15 working days for large quantity order production. (Confirm each bill of international payment need extra 3 working days)
6. Q: Sounds good, how long is the warranty period of your machines?
A: 12-months warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.
7. Q: Wow, I want to do business with your company, what kind of payment terms?
A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit when signing contract, rest amount pay before shipping. (L/C payment only available for designated countries’ client)
8. Q: What is the best shipment way for your products?
A: For sample machines, the best delivery way is through airplane transport(or land transport), takes 1 week transfer to destination airport, for large quantity goods, the best shipping way is via CHINAMFG ship(or land transport), takes 1 month to destination port, FOB HangZhou, HangZhou, in China.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Aluminium |
| Structure: | Dustproof |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?
Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:
Environmental Conditions:
- Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
- Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
- Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.
Precision Requirements:
- Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
- Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
- Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.
It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?
Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:
- CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
- Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
- 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
- Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
- Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
- Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
- High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.
These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.
editor by Dream 2024-04-30
China wholesaler Mgn15r Mgn15c Miniature Linear Guide Rail Carriage Slide Block for CNC Machine Tool linear rail ball screw kit
Product Description
Product Description
Specification
| Brand | CSZBTR |
| Model |
MGN12R MGN12C MGN12H |
| Material | stainless steel |
Other Models
| Model No. | Dimensions of Assembly (mm) |
Dimensions of Block [mm] | Dimensions of Rail (mml | Mounting Bolt for Rail |
Weight | ||||||||||||||||||
| Block
kg |
Railt | ||||||||||||||||||||||
| H | H; | N | W | B | B, | C | L | L | G | G. | Mxl | . | H | D | h | d | P | E | Imm] | ||||
| MGN5C | 6 | 1.5 | 3.5 | 12 | 8 | 2 | 9.6 | 16 | 0.8 | M2x1.5 | 1 | 5 | 3.6 | 3.6 | 0.8 | 2.4 | 15 | 5 | M2x6 | 0.008 | 0.15 | ||
| MGN7C | 8 | 1.5 | 5 | 17 | 12 | 2.5 | 8
13 |
13.5
21.8 |
22.5
30.8 |
1.2 | M2x2.5 | 1.5 | 7 | 4.8 | 4.2 | 2.3 | 2.4 | 15 | 5 | M2x6 | 0.571 | 0.22 | |
| MGN7H | 0.015 | ||||||||||||||||||||||
| MGN9C | 10 | 2 | 5.5 | 20 | 15 | 2.5 | 10
16 |
18.9 | 28.9 | 1.4 | M3x3 | 1.8 | 9 | 6.5 | 6 | 3.5 | 3.5 | 20 | 7.5 | M3x8 | 0.016 | 0.38 | |
| MGN9H | 29.9 | 39.9 | 0.026 | ||||||||||||||||||||
| MGN12C | 13 | 3 | 7.5 | 27 | 20 | 3.5 | 15
20 |
21.7
32.4 |
34.7 | 02 | M3x3.5 | 2.5 | 12 | 8 | 6 | 4.5 | 3.5 | 25 | 10 | M3x8 | 0.034 | 0.65 | |
| MGN12H | 45.4 | 0.054 | |||||||||||||||||||||
| MGN15C | 16 | 4 | 8.5 | 32 | 25 | 3.5 | 20
25 |
26.7
43.4 |
42.1
58.8 |
4.5 | M3 | M3x4 | 3 | 15 | 10 | 6 | 4.5 | 3.5 | 40 | 15 | M3x10 | 0.059 | 1.06 |
| MGN15H | 0.092 | ||||||||||||||||||||||
Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer Unit and transmission component .the growing
industrial and Favorable policy of HangZhou benefit the development of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications. Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal of Terry Machinery to provide out customers
with widest range of products at competitive prices, backed with the best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of products by ourselves before delivery.
production process
application
Packing &Delivery
Customer Praise
relared product
product-list-1.html
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Stainless Steel |
| Structure: | Tyre Crane |
| Installation: | All-Terrain Crane |
| Driven Type: | AC |
| Carrying Capacity: | Middle-Level |
| Samples: |
US$ 10.20/Piece
1 Piece(Min.Order) | |
|---|
Sliding Contact Guide on Linear Rail
Whether it is a dovetail, sliding contact guide, sleeve-bearing slide, or box way rails, we’re going to look at some of the options available to you. You’ll learn about what they do, how they can help you, and how they can improve your work.
Dovetail rails
Several varieties of dovetail rails are available in the market. Among them are the standard boxway rails and a more specialized variant. These rails are known for their sleek and sturdy appearance and can handle even heavier loads than their counterparts.
The DS Series Compact Dovetail Linear Stages are the smallest of the lot, yet feature the same mechanism as the MT series dovetail stages. They slide along precision preloaded dovetail slides, making them a good choice for applications that require high performance, but limited space. These stages are also less prone to shock than their conventional counterparts.
The DS series dovetail stages are available in a variety of XYZ configurations, making them ideal for applications requiring the smoothest of motions and the least amount of vibration. These stages are also easy to integrate into your system thanks to their modular design. This is especially true in the case of the DS25 series, which has a lower footprint than the MT series.
The DS Series Compact Dovetail Stages are a step up from the MT series dovetail stages. This is thanks to their high-speed, precision preloaded dovetail slides. These are not only lightweight, but also silent, which is particularly useful in medical applications. These stages feature the aforementioned low-profile design, as well as thicker and more robust saddles. They are also available in two different travel ranges.
While dovetail rails on linear rails may be a good choice for your next project, you should consider some of the factors that can shorten its life. Some of the most common failures are abrasions, corrosion, and dust. You may also want to consider a platform to attach to your system’s moving component. This can allow you to increase the size of the transport area, while still keeping your load close at hand.
The DS Series Compact Dovetail line of dovetail stages are a good choice for applications that require the smoothest of motions and the least number of components. This is especially true in the case of DS series dovetail stages, which do not use typical roller bearings.
Sleeve-bearing slides
Depending on the application, there are different types of linear rail slides. The most common is the ball bearing slide, which uses two linear rows of ball bearings to move a carriage. The design offers smooth motion in a single direction.
Another type of slide is the dovetail slide. It involves a slot on the base of the slide and a protruding V-shaped tongue on the saddle. This design is more durable than other slides, and can be used for heavy load applications. However, it can’t handle as large a load as boxway slides, which involve a mating base and saddle.
A third type of slide is the cylindrical column slide. It is functionally similar to the square gib slide, but lacks the strength and stiffness of the latter. It’s usually more expensive and harder to assemble, although it offers a more accurate form of mechanical linear motion.
The inner surface of a linear sleeve bearing is usually made up of a journal slide. It’s a common way to reduce friction through surface coating. Some of these slides are made from CZPT, a material that’s inert to acids and solvents. It’s also designed to work in varying environments.
There are several types of bushings, and each can be made from a wide range of alloys. Bronze bushings are designed for a smooth motion, while plastic bushings are suited for low-speed applications.
For applications requiring high-speed operation, linear sleeve bearings can be manufactured in ceramic rolling elements. These offer less noise and better distribution of load.
Another type of linear rail slide is the box-way slide. It includes a mating base and saddle. It’s often used for heavy-duty applications. A third section can be attached to the saddle, extending the length of the slide. These slides offer a T-shaped profile when fitted.
The square gib design is an excellent choice for heavy-duty applications. It offers accurate linear movement and high load capacity. It can be milled, drilled, or tapped. It has low friction, and can withstand force in any direction.
The CZPT design has excellent performance in both smooth and harsh environments. It’s also long, making it ideal for large installations.
Sliding contact guides
Choosing a sliding contact guide on linear rail can be tricky. With a variety of options available, it’s important to understand the differences between them and the advantages they provide.
The first of these is the material used. Stainless steel, aluminum, or cast iron are common materials for sliding guides. These materials are durable and will withstand heavy loads. They can also be used in corrosive environments.
The other important factor is the lubrication method. The amount of lubrication required is largely determined by the type of linear slide and the type of bearings it uses. Ball bearing slides typically need less lubrication than linear bearing slides. The lubrication method is also important because it reduces the friction that leads to wear.
The most important thing about the lubrication method is that it should be easy to access and clean. This can ensure that you get the best performance out of your linear guide. You may also choose to upgrade the lubrication to increase the lifetime of your guide.
Another important factor is the size of the application. A larger capacity will allow the guide to carry a heavier load. You can also choose a higher speed guide if the application involves high speeds. The length of the guide should also be considered. The length is usually dictated by the size of the application. You can also customize the length of your guide by contacting your nearest sales office.
The biggest difference between sliding contact guides on linear rail and other linear guides is the amount of friction. The more force you apply, the higher the coefficient of friction will be. Therefore, this type of guide is not suitable for high speed applications.
The first recirculation ball was developed by Thomson Linear. This was the first commercialized rolling element. The ball has a much lower coefficient of friction than a roller. This is why it is often used in motion control applications.
A high speed operation will require more lubrication than a low speed operation. The E-DFO coating of the lubricant reportedly has a longer life than fluororesin coating.
Box way rails
Unlike the conventional linear guideways which consist of a thin film of lubricating oil between them, the box way rails run under sliding friction. The box way systems are made of a tough material, such as steel. They are capable of handling heavier loads than the dovetail rails. They are also better at absorbing shock loads. However, their service life is shorter than that of linear rails. The linear guideway VMCs are often two or three times faster than the boxy counterparts.
The most common material used in linear guideways is steel. It is usually manufactured with high precision. It is then graded for a specific application. The bearing plates have smooth transitions and can carry increasing loads as they become convex. This design makes it ideal for machining steel.
While the linear rail has a higher carrying capacity, the box way system is still relatively small. The box ways can handle higher loads than dovetail rails. However, they cannot handle a high running speed. They are also considered to be better at reducing chatter.
The main components of a linear slide are the main carriage and bearings. They incorporate power screws and ball bearings. The main difference between the two is that the ball bearings have rolling elements that can reduce friction. The rolling element bearings also have high sensitivity. The friction between the rolling element and the rail is also low.
Box ways also have a better vibration dampening capability. However, they are not ideal for consumer applications. They are also much more expensive than the linear guideways. The cost is offset by the fact that they require less maintenance. It is therefore recommended that box way systems are used in heavy-duty applications.
Linear rails are a convenient alternative to box-way rails. However, they must be fully supported in assembly. They also require more lubrication. In addition, they can be damaged by water and other solvents. They also need to be protected during shipment.
Box ways are used in some larger machines, while the linear slides are used in smaller machines. These types of rails are generally used by machining centers that make part products. They can also be used in roughing machine tools.
editor by Dream 2024-04-22
China Hot selling China Manufacturing Egh20SA Egh25SA Linear Guide Slide Table Ball Screw Motion Rail
Product Description
China Manufacturing EGH20SA EGH25SA Linear Xihu (West Lake) Dis. Slide Table Ball Screw Motion Rail
Product Description
Linear Sliders can be divided into 3 types: roller linear guides, cylindrical linear guides, and ball linear guides. They are used to support and guide moving parts and perform reciprocating linear motion in a given direction. According to the nature of friction, linear motion guides can be divided into sliding friction guides, rolling friction guides, elastic friction guides, fluid friction guides, and other types.
Linear Xihu (West Lake) Dis.s
It mainly consists of sliders and guide rails, and sliders are mainly used in sliding friction guide rails. Linear guide rails, also known as line rails, slide rails, linear guide rails, and linear slide rails, are used in linear reciprocating motion applications and can bear a certain torque, and can achieve high-precision linear motion under high load conditions. In the mainland, it is called linear guide rail, and in ZheJiang , it is generally called linear guide rail and linear slide rail. Usually divided into square ball linear guides, double-axis core roller linear guides, and single-axis core linear guides.
The function of linear guide rail motion is to support and guide the moving parts and make a reciprocating linear motion in a given direction. According to the nature of friction, linear motion guides can be divided into sliding friction guides, rolling friction guides, elastic friction guides, fluid friction guides, and other types. Linear bearings are mainly used in automated machinery, such as machine tools imported from Germany, bending machines, laser welding machines, etc. Of course, linear bearings and linear axes are used together. Linear guides are mainly used in mechanical structures with high precision requirements. There is no intermediate medium between the moving elements and fixed elements of the linear guides, but rolling steel balls.
Application field
1. Linear guide rails are mainly used in automated machinery, such as machine tools imported from Germany, bending machines, laser welding machines, etc. Of course, linear guide rails and linear axes are used together.
2. Linear guide rails are mainly used in mechanical structures with relatively high precision requirements. There is no intermediate medium between the moving elements and fixed elements of the linear guide rails, but rolling steel balls are used. Because the rolling steel ball is suitable for high-speed motion, with a small friction coefficient and high sensitivity, it meets the working requirements of moving parts, such as tool holders and carriages of machine tools. If the force acting on the steel ball is too large, the steel ball will be preloaded for too long, resulting in increased movement resistance of the bracket.
Product Parameters
|
Product Name |
CHINAMFG Linear Xihu (West Lake) Dis. |
| Brand Name | HOTE BEARING |
|
Model |
CHINAMFG Linear Xihu (West Lake) Dis.&Block Full Sizes |
|
MOQ |
1 Piece |
|
Packing |
Original Color Box Packed |
|
Precision |
N / H / P / SP / UP |
|
Pre-pressing |
Z0 / Z1 / Z2 / Z3 |
Detailed Photos
FAQ
Q1:What is your Before-sales Service?
1>. Offer to bear related consultation about technology and application;
2>.Help customers with bearing choice, clearance configuration, product” life, and reliability analysis;
3>. Offer highly cost-effective and complete solution program according to site conditions;
4>. Offer localized program on introduced equipment to save running cost
Q2: What is your After-sales Service?
1>. Offer training about bearing installation and maintenance;
2>.Help customers with trouble diagnosis and failure analysis;
3>. Visit customers regularly and feedback on their rational suggestions and requirements to the company.
Q3: How about your company’s strength?
1>.FREE SAMPLES:
contact us by email or trade manager, we will send the free samples according to your request.
2>. World-Class Bearing:
We provide our customers with all types of indigenous roller bearings of world-class quality.
3>.OEM or Non-Stand Bearings:
Any requirement for Non-standard roller bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry.
4>.Genuine products With Excellent Quality:
The company has always proved the 100% quality products it provides with genuine intent.
5>. After-Sales Service and Technical Assistance:
The company provides after-sales service and technical assistance as per the customer’s requirements and needs.
6>.Quick Delivery:
The company provides just-in-time delivery with its streamlined supply chain.
7>.Cost Saving:
We provide long-life, shock-resistant, and high-reliability roller bearings with excellent quality and better performance.
Resulting in increased cost savings.
Q4: What will we do if you are not satisfied with the product?
A: If have any abnormal, Please contact us at first time, and we will immediately process
Q5: How long will you respond to our problems?
A: We will respond within 1 hour. 24 hours to solve your problem
Q6: Is optional lubrication provided?
A: We can offer a wide range of oils and greases for a variety of applications. Please contact our engineer for technical
assistance with any special requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Steel |
| Structure: | Tyre Crane |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the reliability and durability aspects of linear rails in ensuring consistent linear movement?
The reliability and durability of linear rails are critical for ensuring consistent linear movement in various applications. Here are key aspects that contribute to their reliability and durability:
- Materials: High-quality materials, such as hardened steel or reinforced alloys, are used in the construction of linear rails. These materials provide the necessary strength, wear resistance, and durability to withstand the stresses of continuous linear motion.
- Surface Treatments: Surface treatments, including coatings and finishes, are applied to protect the linear rails from corrosion, abrasion, and other forms of wear. These treatments enhance the longevity of the rails, ensuring they maintain their performance over time.
- Lubrication: Proper lubrication is essential for reducing friction between the rail and carriage. Lubrication not only minimizes wear but also contributes to smooth and consistent linear movement. Lubrication intervals and the choice of lubricants impact the overall reliability and performance of the linear rail system.
- Sealing: Sealing mechanisms are employed to protect the internal components of the linear rail system from contaminants such as dust, debris, and moisture. Effective sealing enhances the reliability of the system by preventing damage to critical components and minimizing the risk of malfunction.
- Rigidity: The rigidity of linear rails is crucial for maintaining consistent linear movement, especially under varying loads. Rigidity prevents deflection or bending of the rail, ensuring that the carriage follows a precise and predictable path during operation.
- Load-Bearing Capacity: The load-bearing capacity of linear rails is a key factor in their reliability. Properly sized linear rails that match the application’s load requirements ensure consistent performance and prevent premature wear or failure.
- Manufacturing Precision: High manufacturing precision in the production of linear rails contributes to their reliability. Precise machining and assembly processes result in consistent dimensions and tolerances, ensuring that the rail and carriage components fit together seamlessly for reliable linear motion.
Reliability and durability go hand in hand in ensuring consistent linear movement over the lifespan of the linear rail system. Regular maintenance, including inspections, lubrication, and replacement of worn components, further contributes to the sustained reliability of linear rails in industrial and automation applications.
What are the typical load capacities and travel distances for linear rails?
The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:
Load Capacities:
- Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
- Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
- Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.
Travel Distances:
- Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
- Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
- Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.
It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.
What industries and machinery commonly use linear rails for precise linear movement?
Linear rails find widespread use in various industries and machinery where precise linear movement is crucial. Some common applications include:
- Manufacturing Machinery: Linear rails are integral components in CNC machines, milling machines, lathes, and other manufacturing equipment. They ensure accurate and repeatable motion for precise machining processes.
- Robotics: Linear rails play a key role in robotic systems, providing the necessary guidance and precision for the movement of robot arms and other robotic components.
- Automation Systems: Industries employing automated systems, such as conveyor systems and pick-and-place machines, often utilize linear rails to achieve precise linear movement in the automation process.
- 3D Printing: Linear rails contribute to the accuracy and stability of 3D printers by facilitating the precise movement of print heads and build platforms.
- Medical Devices: Linear rails are used in medical equipment such as imaging devices, diagnostic instruments, and robotic-assisted surgery systems, where precise linear motion is critical.
- Aerospace: The aerospace industry employs linear rails in various applications, including aircraft manufacturing and testing equipment, to ensure precision in movement and positioning.
- Semiconductor Manufacturing: Linear rails are used in semiconductor manufacturing equipment for precise movement in processes such as wafer handling and inspection.
These examples demonstrate the versatility of linear rails across different industries, highlighting their importance in applications that demand accurate and reliable linear motion.
editor by CX 2024-04-17
China Best Sales 3D Printer Parts Replace CZPT Mini Linear Guide Rail Mgn9r Slider Block Bearing Mgn9c Mgn9h linear rail ball screw kit
Product Description
Product Description
Features of MGN Series
1. Tiny and light weight, suitable for miniature equipment.
2. All materials for block and rail, including rolling balls and ball retainers, are in special grade of stainless steel for
anti-corrosion purpose.
3. Gothic CZPT contact design can sustain loads from all directions and offer high rigidity and high accuracy.
4. Steel balls will be held by miniature retainer to avoid balls from falling out even when the blocks are removed from
the rail installation.
5. Interchangeable types are available in certain precision grades
Application
MGN/MGW series is available for various applications, such as semiconductor equipments, PCB /IC equipments,
medication, robotics, measuring equipments, automation equipments, and other miniature sliding machinery.
|
Product Type |
stainless steel miniature linear motion bearing guide rail |
|
Series |
MGN series MGW series |
|
Block Type |
C: standard type H: longer type |
|
Load Type |
S: Medium Load C: Heavy Load H: Super Heavy Load
|
|
Block Size |
mgn7c mgn9c mgn12c mgn15c mgn7h mgn9h mgn12h mgn15h |
|
Rail Length |
80mm – 1500mm |
|
Block Mounting Type |
A: top mounting B: bottom mounting C: top or bottom mounting |
|
Precision Class |
C: normal H: high P: precision SP: super precision UP: ultra precision |
|
Features |
high speed; high rigidity; low noise; high motion accuracy; long service life |
application
Company Profile
Packaging & Shipping
FAQ
Related product
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Sliding Contact Guide on Linear Rail
Whether it is a dovetail, sliding contact guide, sleeve-bearing slide, or box way rails, we’re going to look at some of the options available to you. You’ll learn about what they do, how they can help you, and how they can improve your work.
Dovetail rails
Several varieties of dovetail rails are available in the market. Among them are the standard boxway rails and a more specialized variant. These rails are known for their sleek and sturdy appearance and can handle even heavier loads than their counterparts.
The DS Series Compact Dovetail Linear Stages are the smallest of the lot, yet feature the same mechanism as the MT series dovetail stages. They slide along precision preloaded dovetail slides, making them a good choice for applications that require high performance, but limited space. These stages are also less prone to shock than their conventional counterparts.
The DS series dovetail stages are available in a variety of XYZ configurations, making them ideal for applications requiring the smoothest of motions and the least amount of vibration. These stages are also easy to integrate into your system thanks to their modular design. This is especially true in the case of the DS25 series, which has a lower footprint than the MT series.
The DS Series Compact Dovetail Stages are a step up from the MT series dovetail stages. This is thanks to their high-speed, precision preloaded dovetail slides. These are not only lightweight, but also silent, which is particularly useful in medical applications. These stages feature the aforementioned low-profile design, as well as thicker and more robust saddles. They are also available in two different travel ranges.
While dovetail rails on linear rails may be a good choice for your next project, you should consider some of the factors that can shorten its life. Some of the most common failures are abrasions, corrosion, and dust. You may also want to consider a platform to attach to your system’s moving component. This can allow you to increase the size of the transport area, while still keeping your load close at hand.
The DS Series Compact Dovetail line of dovetail stages are a good choice for applications that require the smoothest of motions and the least number of components. This is especially true in the case of DS series dovetail stages, which do not use typical roller bearings.
Sleeve-bearing slides
Depending on the application, there are different types of linear rail slides. The most common is the ball bearing slide, which uses two linear rows of ball bearings to move a carriage. The design offers smooth motion in a single direction.
Another type of slide is the dovetail slide. It involves a slot on the base of the slide and a protruding V-shaped tongue on the saddle. This design is more durable than other slides, and can be used for heavy load applications. However, it can’t handle as large a load as boxway slides, which involve a mating base and saddle.
A third type of slide is the cylindrical column slide. It is functionally similar to the square gib slide, but lacks the strength and stiffness of the latter. It’s usually more expensive and harder to assemble, although it offers a more accurate form of mechanical linear motion.
The inner surface of a linear sleeve bearing is usually made up of a journal slide. It’s a common way to reduce friction through surface coating. Some of these slides are made from CZPT, a material that’s inert to acids and solvents. It’s also designed to work in varying environments.
There are several types of bushings, and each can be made from a wide range of alloys. Bronze bushings are designed for a smooth motion, while plastic bushings are suited for low-speed applications.
For applications requiring high-speed operation, linear sleeve bearings can be manufactured in ceramic rolling elements. These offer less noise and better distribution of load.
Another type of linear rail slide is the box-way slide. It includes a mating base and saddle. It’s often used for heavy-duty applications. A third section can be attached to the saddle, extending the length of the slide. These slides offer a T-shaped profile when fitted.
The square gib design is an excellent choice for heavy-duty applications. It offers accurate linear movement and high load capacity. It can be milled, drilled, or tapped. It has low friction, and can withstand force in any direction.
The CZPT design has excellent performance in both smooth and harsh environments. It’s also long, making it ideal for large installations.
Sliding contact guides
Choosing a sliding contact guide on linear rail can be tricky. With a variety of options available, it’s important to understand the differences between them and the advantages they provide.
The first of these is the material used. Stainless steel, aluminum, or cast iron are common materials for sliding guides. These materials are durable and will withstand heavy loads. They can also be used in corrosive environments.
The other important factor is the lubrication method. The amount of lubrication required is largely determined by the type of linear slide and the type of bearings it uses. Ball bearing slides typically need less lubrication than linear bearing slides. The lubrication method is also important because it reduces the friction that leads to wear.
The most important thing about the lubrication method is that it should be easy to access and clean. This can ensure that you get the best performance out of your linear guide. You may also choose to upgrade the lubrication to increase the lifetime of your guide.
Another important factor is the size of the application. A larger capacity will allow the guide to carry a heavier load. You can also choose a higher speed guide if the application involves high speeds. The length of the guide should also be considered. The length is usually dictated by the size of the application. You can also customize the length of your guide by contacting your nearest sales office.
The biggest difference between sliding contact guides on linear rail and other linear guides is the amount of friction. The more force you apply, the higher the coefficient of friction will be. Therefore, this type of guide is not suitable for high speed applications.
The first recirculation ball was developed by Thomson Linear. This was the first commercialized rolling element. The ball has a much lower coefficient of friction than a roller. This is why it is often used in motion control applications.
A high speed operation will require more lubrication than a low speed operation. The E-DFO coating of the lubricant reportedly has a longer life than fluororesin coating.
Box way rails
Unlike the conventional linear guideways which consist of a thin film of lubricating oil between them, the box way rails run under sliding friction. The box way systems are made of a tough material, such as steel. They are capable of handling heavier loads than the dovetail rails. They are also better at absorbing shock loads. However, their service life is shorter than that of linear rails. The linear guideway VMCs are often two or three times faster than the boxy counterparts.
The most common material used in linear guideways is steel. It is usually manufactured with high precision. It is then graded for a specific application. The bearing plates have smooth transitions and can carry increasing loads as they become convex. This design makes it ideal for machining steel.
While the linear rail has a higher carrying capacity, the box way system is still relatively small. The box ways can handle higher loads than dovetail rails. However, they cannot handle a high running speed. They are also considered to be better at reducing chatter.
The main components of a linear slide are the main carriage and bearings. They incorporate power screws and ball bearings. The main difference between the two is that the ball bearings have rolling elements that can reduce friction. The rolling element bearings also have high sensitivity. The friction between the rolling element and the rail is also low.
Box ways also have a better vibration dampening capability. However, they are not ideal for consumer applications. They are also much more expensive than the linear guideways. The cost is offset by the fact that they require less maintenance. It is therefore recommended that box way systems are used in heavy-duty applications.
Linear rails are a convenient alternative to box-way rails. However, they must be fully supported in assembly. They also require more lubrication. In addition, they can be damaged by water and other solvents. They also need to be protected during shipment.
Box ways are used in some larger machines, while the linear slides are used in smaller machines. These types of rails are generally used by machining centers that make part products. They can also be used in roughing machine tools.
editor by CX 2024-04-10