China factory 3D Printing Industrial Semi-Conductor Industries Linear Slideway Guide Rail

Product Description

Product Description

Product Description

TOCO Linear Motion Xihu (West Lake) Dis.way: HTH30
Application:
1. Automatic controlling machine
2. Semi-conductor industry
3. General industry machinery
4. Medical equipment
5. Solar energy equipment
6. Machine tool
7. Parking system
8. Woodworking machinery
9. Handling equipment 
10. Grinder machinery
11. Tool machinery
12. High-speed rail and aviation transportation equipment, etc.

Brand TOCO
Model HGH, HGW, EGH
Size customize 15,20,25,30,35,45,55,65
Style With Flange or not ,butt Joint Process.
HS-CODE 8487900000
Items packing Plastic bag+Cartons Or Wooden Packing
Payment terms T/T, Western Union
Production lead time 5~7 days for sample, 15~30 days for the bulk
Samples Sample price range from $50 to $200.
sample express request pay by clients
Application CNC machines, Printing Machine, Paper-processing machine 
Machine tool, Solar energy equipment, Medical equipment, General industry machinery. Parking system

Features 
1. Low frictional resistance.
The linear guideway is a design of rolling motion with a low friction coefficient, and the difference between dynamic and static friction is very small. The frictional resistance of a linear guideway is only 1/20th to 1/40th of that in a slide guide. Therefore, the stick-slip will not occur when submicron feeding is making. 

2. High precision maintained for a long period
The linear guideway with good lubrication can be easily achieved by supplying grease through the grease nipple on the carriage or utilizing a centralized oil pumping system, thus the frictional resistance is decreased and the accuracy could be maintained for long period.

3. Suitable for high-speed operation
Due to the characteristic of low frictional resistance, the required driving force is much lower than in other systems, thus the power consumption is small. Moreover, the temperature rising effect is small even under high-speed operation.

4. Easy installation with interchangeability
Compared with the high-skill required scrapping process of conventional slide guide, the linear guideway can offer high precision even if the mounting surface is machined by milling or grinding. Moreover, the interchangeability of linear guideway gives convenience for installation and future maintenance. 

Model detial:

Company information
TOCO Group is a professional manufacturer in linear motion components in China, mastering critical core technology, focusing on research and innovative design.It has a number of product design patents and with ISO9001 certification, who is named a national high-tech enterprise.At present, there are 2 major production factories with a total area of 13,000 square meters.Thanks to a strong technical and production team, CHINAMFG can quickly provide high-performance and high-quality transmission components for global customers, which has been widely recognized by domestic and foreign customers.
TOCO MOTION brand product line is complete, the main products are: Mono stage, linear module, linear guide, Ball screw, Support unit, Rack and Pinion.The products are widely used in: 1. Automation equipment 2. Display and semiconductor equipment 3. Woodworking equipment 4. Medical equipment 5. Photovoltaic and new energy equipment 6. Laser equipment   7. Machine tool equipment 8. Equipment in the fields of aerospace and rail transit, etc.
TOCO products are exported to more than a dozen countries and regions overseas.

FAQ

1. Service :
a. Help customer to choose correct model
b. Professional sales team, make your purchase smooth.
 
2.payment :
Sample order: We require 100% T/T in advance. sample express need request pay by clients
Bulk order: 30% T/T in advance, balance by T/T against copy of B/L.
T/T,Paypal, Western Union is acceptable.
 
3.Package & Shipping :
a.Package: Carton or wooden case.
b.Shipping: by express (DHL, TNT, FedEx, etc.) or by sea

4.Delievery :
sample: 5-10 business days after payment confirmed.
Bulk order :10-20 workdays after  deposit received .
 
5. Guarantee time
CHINAMFG provides 1 year quality guarantee for the products from your purchase date, except the artificial damage.
 
6.After sale-service
During warranty period, any quality problem of CHINAMFG product, once confirmed, we will send a new 1 to replace.
 

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Material: Steel
Structure: Other
Installation: Other
Driven Type: Other
Carrying Capacity: Weight Level
Running Mode: Moving
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Customization:
Available

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linear rail

What is the role of linear rail materials and coatings in performance and longevity?

The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:

Materials:

  • High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
  • Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
  • Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.

Coatings:

  • Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
  • Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
  • Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
  • Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.

The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

How do linear rails differ from other linear motion components like linear guides or bearings?

While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:

Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.

Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.

Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.

In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.

China factory 3D Printing Industrial Semi-Conductor Industries Linear Slideway Guide Rail  China factory 3D Printing Industrial Semi-Conductor Industries Linear Slideway Guide Rail
editor by Dream 2024-04-26