Product Description
Product Description
Professional Customization PMI MSB35E Linear Shaft Rod Sliding Bearing Xihu (West Lake) Dis. Rail
Features
The trains of balls are designed to a contact angle of 45° which enables it to bear an equal load in radial, reversed radial and lateral directions. Therefore, it can be applied in any installation direction. Furthermore, MSB series can achieve a well balanced preload for increasing rigidity in 4 directions while keeping a low frictional resistance. This is especially suit to high precision and high rigidity required motion.
The patent design of lubrication route makes the lubricant evenly distribute in each circulation loop. Therefore, the optimum lubrication can be achieved in any installation direction, and this promotes the performance in running accuracy, service life, and reliability.
Characteristics
• Compact, Four-way Equal Load
• Self Alignment Capability
• Smooth Movement with Low Noise
• Interchangeability
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Mode |
PMI MSB35E |
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| Series | MSB-E | |||
| Related models | MSB15/20/25/30/35/ E/TE/LE | |||
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, CNC Machine |
|---|---|
| Material: | Steel |
| Structure: | CNC Machine |
| Installation: | Automation Equipment |
| Driven Type: | – |
| Carrying Capacity: | Weight Level |
| Samples: |
US$ 35/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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|---|
Can you describe the various mounting options and installations for linear rails in different settings?
Linear rails can be mounted in various configurations to suit different settings and applications. The choice of mounting options depends on factors such as space constraints, load requirements, and the desired motion characteristics. Here are some common mounting options and installations:
1. Horizontal Mounting: Linear rails are horizontally mounted when the desired linear motion is along the horizontal axis. This configuration is commonly used in applications such as CNC machines, where the tool needs to move horizontally across the workpiece.
2. Vertical Mounting: Vertical mounting involves installing linear rails to support vertical linear motion. This configuration is prevalent in applications like vertical machining centers, where the spindle moves vertically to perform machining operations on the workpiece.
3. Inverted Mounting: Inverted mounting is where the linear rail is installed upside down. This configuration is suitable when space limitations or specific design requirements dictate the need for the rail to be positioned below the moving component. Inverted mounting is common in some types of robotic systems.
4. Parallel Mounting: Linear rails can be mounted in parallel to support multiple carriages or moving components. This configuration is beneficial in applications where synchronized linear motion is required, such as in certain types of material handling systems or conveyor belts.
5. Cantilever Mounting: Cantilever mounting involves mounting the linear rail with one end extending beyond a support structure. This configuration is used when access to one side of the linear motion is required, such as in loading and unloading stations on manufacturing lines.
6. Tandem Mounting: Tandem mounting involves mounting multiple linear rails in tandem to share the load and provide additional support. This configuration is suitable for applications with heavy loads or long travel distances, ensuring stability and preventing deflection.
7. Floating Mounting: Floating mounting allows for some degree of flexibility in the alignment of the linear rail. This is useful in applications where there may be minor misalignments or variations in the mounting surface.
The choice of mounting option depends on the specific requirements of the application, and engineers must carefully consider factors such as load distribution, accessibility, and alignment to ensure optimal performance and longevity of the linear rail system.
How do innovations and advancements in linear rail technology impact their use?
Innovations and advancements in linear rail technology have a profound impact on their use, influencing performance, efficiency, and application possibilities. Here are key ways in which technological advancements impact the use of linear rails:
- 1. Enhanced Precision: Advancements in manufacturing processes and materials contribute to higher precision in the design and production of linear rails. This results in improved accuracy and repeatability in linear motion applications, making them suitable for tasks requiring intricate and precise movements, such as in CNC machining and 3D printing.
- 2. Increased Load Capacities: Ongoing innovations allow for the development of linear rails with increased load-bearing capabilities. This is particularly beneficial in industries and applications where heavy loads need to be moved with precision, such as in industrial automation and material handling systems.
- 3. Integration of Smart Technologies: The integration of smart technologies, such as sensors and feedback systems, enhances the monitoring and control capabilities of linear rail systems. This facilitates real-time data collection, predictive maintenance, and improved overall system efficiency, particularly in automated and Industry 4.0 settings.
- 4. Energy Efficiency: Innovations in lubrication systems and materials contribute to increased energy efficiency in linear rail operation. Reduced friction and optimized designs help minimize energy consumption, making linear rails more environmentally friendly and cost-effective over their lifespan.
- 5. Customization and Modularity: Advanced manufacturing techniques enable greater customization and modularity in linear rail systems. Engineers can tailor linear rails to specific application needs, adjusting parameters such as length, load capacity, and material composition for optimal performance in diverse industrial and automation scenarios.
- 6. Durability and Longevity: Continuous improvements in materials and surface treatments enhance the durability and longevity of linear rails. This is particularly beneficial in applications where reliability and minimal maintenance are critical, such as in aerospace testing equipment and high-precision manufacturing.
Overall, innovations in linear rail technology contribute to a broader range of applications, improved performance metrics, and the ability to meet the evolving needs of diverse industries. As technology continues to advance, the versatility and effectiveness of linear rails in various industrial and automation settings are likely to expand even further.
How do linear rails differ from other linear motion components like linear guides or bearings?
While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:
Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.
Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.
Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.
In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.
editor by Dream 2024-05-16
China Hot selling Customized Deep Groove Ball Bearing Linear Guide Bearing Pillow Block Bearing OEM linear rail brake
Product Description
1.Product Specification:
The type of deep groove ball bearing series component materials used in automobile, tractor, machinery, motor, water pump, agricultural machinery and textile machinery. Its wide application, simple design, non – separation, suitable for high – speed, reliable operation, low maintenance costs.The tight consistency between deep raceway and groove and ball enables deep raceway ball bearings to withstand axial loads in both directions in addition to radial loads.
2.Product Detail:
| Products Name | Deep Groove Ball Bearing |
| Precision | P0,P6,P5,P4 |
| Sealing | Open,Z,RZ,ZZ,RS,2RS |
| Radial play | C2,C0,C3 |
| Material | Chrome Steel, Stainless Steel,Bearing Steel,Ceramic |
| Feature | Low noise, High quality,Long operating life Resistance to wear,Smooth |
| Quality Standard | ISO9, 63192752 |
| Fax: | |
| Address: | Mayan Industry Zone, Henghe Town, HangZhou, HangZhou, China |
11.FAQ of Deep Groove Ball Bearing
1.Q:Are you a factory or trading company?
A:Kent Bearing is specialized in manufacturing and exporting bearings,
and we have our own factory and warehouse.
2.Q:Can I get some samples and do you offer the sample free?
A:Yes, sure, Kent Bearing are honored to offer you samples.
3.Q: How about the shipping?
A: We can arrange the shipment or you may have the forwarder.
4.Q: Could you tell me the material of our bearing?
A: We have chrome steel, and stainless steel, ceramic and plastic material.
5.Q: Can we get support if we have our own market position?
A: Please inform us detailed information about your market,we will dicuss
and propose helpful suggestion for you and to find the best solution for you.
OEM POLICY
1.We can printing your brand (logo,artwork)on the shield or laser engraving your brand
on the shield.
2.We can custom your packaging according to your design.
3.All copyright own by clients and we promised don’t disclose any info.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Noise Standard: | Z1 Z2 Z3 Z4 V1 V2 V3 V4 |
|---|---|
| Precision Rating: | P0, P6, P5, P4 |
| Aligning: | Non-Aligning Bearing |
| Separated: | Unseparated |
| Rows Number: | Single |
| Load Direction: | Radial Bearing |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How to Choose the Right Linear Rail for Your Fishing Rod
Compared to rods, linear rail is cheaper and offers a wide variety of applications. It is also corrosion resistant and has the ability to handle both tearing loads and torque forces.
A wide range of applications
Using a linear rail system is a good way to safely move things through a manufacturing process. They are used in a wide range of industries, and are especially helpful in moving items through packaging and production.
They are typically made from hardened materials such as steel, and have load-supporting balls on both sides. This helps them to handle loads from a few grams to thousands of kilograms, and can withstand overhung loads when paired with another rail.
Linear rails are also used in a variety of applications, including food and beverage production. In this industry, they are required to withstand harsh conditions and must adhere to local health and safety standards.
They are commonly used in weighing machines. They also find applications in CNC machines and moving robot arms in factory lines. The high level of rigidity and load capacity make them a good option for moving products with little friction.
Linear rails can be used vertically or horizontally. They are also a good choice for weight guidance when centered below the rail. They can join multiple rails for very long travel lengths, and can be joined to perform a seventh axis.
These rails can handle travel speeds of up to 5 m/s. They are commonly used in industrial applications, and can handle loads from a few grams to thousands. They are also useful for pneumatic and belt-driven systems, and are often used as actuator guide mechanisms.
There are many different types of linear rails. They range in size and length, and have a variety of processing methods. You can also find simple surface bearings, which are characterized by a low coefficient of friction.
For applications requiring precise positioning and precise travel accuracy, linear rail systems are the way to go. They provide the highest level of rigidity and are capable of achieving travel speeds of up to 5 m/s.
They provide large travel spaces
Various applications may call for the use of a linear rail. These can be square, rectangular or round in shape and can handle loads from a few grams to thousands of kilograms. They also have a long lifespan.
In a nutshell, a linear rail provides low friction guidance for a load. They are used in the industrial sector in a number of applications. Aside from the obvious one’s, a single linear rail can save valuable floor space. It also ostensibly has the trifecta of a runner, power screw and ball bearings.
Linear rails are not for the faint of heart. Aside from the obvious cost, you will also be expected to mount, support and install them properly. You should also consider the size, shape and quality of the components. They can be bought in any length, from a few inches to several feet. They are also made from a wide variety of materials. Some of the materials used include steel, aluminum, and polymers. They can be shaped and joined to achieve very long travel lengths. They are also susceptible to damage.
The name of the game is to choose a good set of quality linear guides. There are two types in common usage today. The first is a runner with ball bearings, and the second is a runner with rollers. The latter is the less expensive choice. Aside from the usual suspects, you can also choose a saddle or fixed slide. It’s a good idea to use them in pairs. They are also the best suited for heavy duty applications.
The most important factor to consider when selecting a linear rail is the load capacity. While a single linear rail can be used in many applications, multiple rails are the best option for the job.
They withstand both tearing loads and torque forces
Generally constructed from corrosion resistant steel, linear rails are sturdy and robust enough to handle a wide variety of applications. They are usually used on mechanical systems with high precision requirements. They also provide a smooth and accurate motion.
In order to achieve the highest level of efficiency, the rail must be accurately supported and installed. It may also require some form of lubrication. The design of the rail may be influenced by factors like size, shape, and frequency of use.
For instance, linear rails are often used for actuator guides. These guide mechanisms provide a smooth, reliable, and low-friction motion. A runner is inserted inside the rail and moves from front to back. The runner may have ball bearings or a pair of sleeve bearings.
Another notable feature of the linear rail is the ability to withstand torque and tearing forces. They are also capable of handling larger loads, providing greater stability to the entire system. The most important feature is the fact that they are easy to install and remove. They are also capable of achieving high speeds.
There are many types of linear rails to choose from. Some may be suitable for consumer applications, while others are more suited for industrial applications. Some of the common factors that affect the lifespan of a rail include size, frequency of use, and mounting. A single rail is a space saver, while dual rails maximize bearing life.
Some of the major components in a linear slide include the runner, the bearings, and the carriage. In addition to the runner, the slide may also feature the motor, power screw, or other components. Some of these features are the smallest relative to the overall linear slide.
They’re cheaper than rods
Choosing the best linear rails for your fishing rod is no small feat. You must understand the characteristics of various rails before you can find the one that best fits your needs. You may also want to consider choosing a rail that will last for many years. This is especially true if you are fishing in saltwater.
The best linear rails are designed with a variety of factors in mind. They will help you achieve precision and longevity. In addition, these guides are made of materials that are durable. They are also affordable. There are a variety of choices, including round and square rails.
The best rods have a good selection of features, including a good reel seat and flexible nickel/titanium snake guides. You should also look for a rod that has a smooth but firm handle and a rod that is easy to use. The best rods will also be a bit pricier, but you will not regret your investment.
The best rods use quality cork and stacks of smaller cork rings. The best rods have a cork handle that has a good feel. This handle has a big flare at the bottom and has narrow cork rings on the top. This handle is the best fly rod handle that you will find.
The best rods also have a well made reel seat that will hold firmly and easily. It should also have thin nylon spacers between the rings for a positive lock up. The reel seat should also be made from an anodized black aluminum up-lock seat with a synthetic gray insert.
The best rods also have reputable guide sets. This includes a new CERECOIL stripping guide made of nickel Titanium. This guide uses a multi-taper design that removes material from the weakest areas, thus improving dampening and recovery.
They’re corrosion-resistant
Stainless steel linear rails are essential in many industries, including vacuum applications, the pharmaceutical industry, and electronic circuit machines. They are also necessary for washing down cycles.
Stainless steel rails have excellent corrosion resistance. The steel surface is coated with an inert layer that prevents the rusting of the steel. Steel surfaces can rust over time, though, and rust can contaminate equipment. It’s important to check with your manufacturer about any corrosion resistance treatments that may be available.
Carbon steel linear bearings can be treated with hard chrome, black chrome, or a corrosion-resistant coating. These bearings are more expensive than those made of austenitic steel, but they provide similar corrosion resistance. They also have a lower hardness.
Silicon Nitride balls are another option. These balls are 40% lighter than steel, so they can carry higher loads without causing electrolysis. They’re also inert to chemicals and are capable of higher speeds. They’re available in closed or open designs. They come in four different sizes. They’re also coated with CZPT coating, which reduces the surface area of the balls in contact with the steel.
Another option is electroless nickel plating, which is inexpensive. This type of plating uses nickel instead of copper to prevent corrosion. It also offers a low friction coefficient.
Another option is drylin(r) linear technology, which combines the corrosion-resistance of thermoplastic bearing liners with shafting. This technology is ideal for chemical washdown environments, as well as those in saltwater environments. These systems also provide excellent rigidity and high load-bearing capacities.
Other types of linear guides are also available. Plain bearing guides may be appropriate for less expensive applications, while round shaft systems may be better for more expensive applications.
editor by Dream 2024-05-15
China high quality CZPT CZPT Miniature Linear Guide Linear Guide Rail Ball Bearing Linear Guaideways cnc linear rail kit
Product Description
Mgn3 Mgn5 Mgn7 Mgn9 Miniature Linear Xihu (West Lake) Dis. and Linear Bearing Block for 3D Printer
Product Description
Description:
|
Product Name |
MGN Series Linear guide |
|
Material |
Bearing steel, Gcr15, stainless steel, chrome steel |
|
Precision |
C, H, P |
|
Vibration & Noisy |
Z1, Z2, Z3, V1, V2, V3 |
|
Cage |
Brass, Nylon, Steel |
|
Seal / Cover |
ZZ, 2RS, RZ, NR, N |
|
Advantage |
High precision, high speed, long life, high reliability, low noise |
|
Packing |
Plastic bag + wooden box or according to customers’ demands |
Packaging & Shipping
Packaging Details:
1)Sample order packing by paper carton for saving freight charge;
2)bulk order sent by sea will be packed by film and wooden carton.
3) as customer’s requirements.
Company Profile
Company Information:
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is located at Xihu (West Lake) Dis. industrial zone Xihu (West Lake) Dis. County which is the beautiful Xihu (West Lake) Dis.
Water City and the famous painting and calligraphy village.The south is national road 308, the west is the national highway 105,
the north is HangZhou-HangZhou highway, so the position is very superior. It is 1 of the biggest linear manufacturers in China.
Certifications
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production.
Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters,
Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons.
We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,
and we pack them very well to make sure the goods in well protection.
5.Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,
it is really too hard to send all of catalogue and price list for you.
Please inform us the style you interested, we can offer the pricelist for your reference.
6.Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen.
so we can offer you the lowest and competitive price .
Thanks for your valuable time !
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | CNC Machine Parts |
|---|---|
| Material: | Gcr15 Bearing Steel |
| Structure: | Miniature Linear Guide Rail |
| Samples: |
US$ 8/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Using a “Traditional” Linear Rail in a 3D Printer Build
Using a “traditional” linear rail in a 3D printer build is a great way to add a bit of extra strength to your printer’s frame, but it comes with a few drawbacks. The following article will explain some of the reasons you might want to consider a sliding carriage and rail instead.
Applications
Basically, a Linear Rail System is a piece of mechanical equipment designed to sustain the motion of equipment. The system uses a combination of linear guides and bearings to maintain a steady motion.
The linear rail system is used in many industries, from manufacturing to transportation. It is important to design the system to suit the intended application. Some of the most common applications include material transfer, medical sample handling and factory automation.
The most common type of linear rail is the recirculating ball guide. Recirculating ball guides offer many advantages, including moment control, high load capacity and precision. However, there are limitations in some applications.
In the food and beverage industry, special linear bearings are necessary to handle harsh conditions and to meet health and safety standards. Some applications include weighing machines, pick and place modules, and packaging systems.
Linear rails also require precision mounting surfaces to ensure accurate motion. They are available in various lengths and are suitable for most applications.
A linear rail system can be used horizontally or vertically. They provide a smooth motion, reducing friction and minimizing wear. Linear Rail Systems can support loads ranging from a few grams to thousands of kilograms. The rail itself is made from high-strength steel and can be galvanised for added durability.
Linear Rail Systems can be used in a wide variety of industries, from pharmaceutical manufacturing to semiconductor manufacturing. The systems are easy to install and have a heavy load bearing capacity. They provide high stiffness and load capacity, and are perfect for moving loads with minimal friction. These systems also have low frictional resistance, which is important in pneumatic-driven systems.
There are several other advantages to using linear rails, including low cost, high load capacity, low friction and low maintenance. The rails are made from stainless steel or carbon steel.
CZPT linear guide rails
CZPT has a full lineup of linear guide rails, slides, and carriages to suit almost any application. Whether you’re assembling a high tech medical instrumentation system or automating your garage, CZPT has the equipment to get the job done. The company offers a wide selection of linear motion equipment ranging from mountable linear bearings to miniature guide rail and carriage assemblies.
The company also offers a full range of linear guide rails and carriages from high strength steel to high tech aluminum. The company’s extensive selection of linear motion products can be accessed through its convenient online ordering system. It also has a number of useful guides to help you choose the best equipment for your needs.
CZPT’s line of linear guide rails and carriages also includes space saving miniature guide rail and carriage assemblies. With a product lineup boasting over 500 linear motion devices, the company has something for just about every budget and need. CZPT’s line of linear guide systems is engineered to ensure maximum efficiency and reliability in an array of applications. CZPT’s linear guide products are the best in the industry. A CZPT linear guide can stand up to tearing loads and torque forces. Its superior performance can be maintained in a clean environment with proper maintenance. A well maintained rail can last for many years.
CZPT has a number of eminently sexy linear guide and carriage solutions to suit any application. You can browse by manufacturer or category to find what you’re looking for. From drilled and undrilled linear rails to carriages to linear guide slides, CZPT can help you make your next project a success. The company offers the best prices in the business and its products are made in the United States and Canada.
Sliding carriage and rail
Whether you’re looking for a new or used linear carriage and rail, there are a few things to keep in mind. For instance, you’ll need to choose a sturdy base material, like granite or steel, that can withstand the weight of the load. In addition, you’ll need to secure the linear components to the base.
Also, you’ll need a control system to regulate the carriage’s motion. These systems can be controlled by operator controls or feedback signals from sensors. If your application calls for a heavy load, you might want to consider a profiled rail.
Another option is a sleeve bearing slide. These slides are designed to be simple to operate, but they are not as durable as other slides.
A sleeve bearing slide is typically used in light-weight applications. It can be made of a variety of materials, including aluminum, steel, or stainless steel. These slides can have a ball screw drive and a linear motor.
These slides can also have rolling element bearings. These balls are used to support the load in the carriage. This decreases friction and provides a smoother motion.
In addition, these slides can be lubricated. You can find these slides in a variety of designs, including recirculating and non-recirculating. In non-recirculating designs, the rolling elements travel at half the speed of the carriage. In recirculating designs, the rolling elements follow the carriage’s looped course.
Some linear guides offer a variety of materials, including stainless steel, aluminum, and granite. These materials can be customized to match your needs. Some may also have custom-engineered features, such as a rail and bearing system, stage, and drive units. If you’re looking for a cost-effective solution, you may want to consider a custom-engineered linear slide.
Robot transport units
Adding linear movement to a Robot system is an effective way to enhance a Robot’s performance. The robot can now move larger and heavier workpieces to and from different machines, and to increase its utility. Adding linear movement also increases the number of activities that can be performed. This increases the robot’s throughput and helps to maximize the return on investment.
The Robot Transfer Unit (RTU) is an effective solution for adding linear movement to Robot systems. It increases the efficiency of 6-axis robots by allowing them to move workpieces along a moving conveyor line. RTUs are used in material handling applications such as welding, painting, inspection, and palletizing.
Robot Transfer Units can be floor-mounted, or raised above operations or the floor. This increases worker freedom of movement, while allowing for improved access to machinery by maintenance personnel. They also save floor space and can allow materials to be moved closer to the work area.
RTUs are used to carry robots between work stations and in material-handling applications. They are generally floor-mounted or can be elevated to save floor space and provide a view of the operation.
A typical RTU will include two workpiece transport units. Each workpiece transport unit includes a robotic arm, a guide rail, and a slidably mounted arm. Each workpiece transport unit also includes an electromagnet that propels the unit along the guide rail. The arm can rotate or “flip” about a horizontal axis (R) and the end effector can hold wafers (W) or rotate about a vertical axis (Z 2).
Each transport unit has a lateral outside dimension 640. This allows the unit to be slidably mounted on both sides of the guide rail structure.
Drawbacks of using “traditional” linear rail in a 3D printer build
Using a traditional linear rail in a 3D printer build isn’t for the faint of heart. If you’re building a printer for your own personal use, it’s likely you’ll have to do a bit of tinkering to get the machine working as it should. Luckily, there are many alternatives to the conventional build process. For example, you can build a machine with an aluminum extrusion instead of using the traditional molten plastic. This allows you to print a wider range of materials and improves the machine’s longevity. Alternatively, you could use an aluminum extrusion with a delrin wheel for improved print quality.
You could also build a 3D printer from scratch with a custom frame made from aluminum. The material is a good choice if you’re looking to print large format items. The material is also lightweight, which translates into improved print quality and a smoother print experience. Using an aluminum extrusion for the frame of a 3D printer could save you some serious cash, if you know what you’re doing.
It’s a good idea to do your homework before making a purchase. The best way to avoid getting ripped off is to find a reputable manufacturer and check the credentials of the company’s products. This is especially true if you’re looking to buy a machine that can be used to build 3D models of your own designs. As with anything, buying the wrong printer for the wrong application can lead to disaster. Thankfully, you can avoid some of the pitfalls with a little research and a few recommendations. If you’re looking to build the machine of your dreams, take the time to learn what you’re doing first.
editor by Dream 2024-05-13
China supplier CHINAMFG Miniature Linear Rail R165121420 Types Carriage Ball Bearing Carriages and Guide Rails
Product Description
Product Description
Rexroth round CHINAMFG mgn12 curved R165121420 KWD-571-FNS-C1-N-1 linear rails
- Area of application: For high rigidity requirements
- Excellent dynamic characteristics
- Significantly reduced frictional oscillations and low friction force level, particularly under external load
- Maximum precision
- Patented entry zone increases the travel accuracy up to a factor of six
- Attachments on the ball runner block can be mounted from above and below
- Lube fittings with metal threads on all sides
- End-face fastening thread for all attachments
- Integrated all-round sealing
- High torque load capacity
- Different preload classes
- High rigidity in all load directions – permits applications with just 1 runner block per rail
- Improved rigidity under lift-off and side loading conditions due to 2 additional mounting screw holes at the center of the ball runner block
- Maximum system rigidity due to preloaded O-arrangement
- Optional integrated, inductive and wear-free measuring system
- Ball runner block pre-lubricated at the factory
- Can be used on all SNS/SNO ball guide rails
- Long-term lubrication is possible over several years
- The same high load ratings in all 4 main directions of loading
|
Mode |
CHINAMFG R165121420 (KWD-571-FNS-C1-N-1) |
|||
|
Material |
Carbon Steel |
|||
|
Other Models |
|||
|
R165111420 |
R165121320 |
R165171422 |
R165339420 |
|
R165111320 |
R165122220 |
R165171320 |
R165332220 |
|
R165112420 |
R165321420 |
R165172320 |
R162231420 |
|
R162211420 |
R165321320 |
R165172220 |
R162232220 |
|
R162211422 |
R162221420 |
R165371420 |
R162331420 |
|
R162211320 |
R162229420 |
R162271420 |
R162332220 |
|
R162111420 |
R162229422 |
R162279422 |
R162432320 |
|
R162111320 |
R162221320 |
R162272220 |
R162432220 |
|
R166511320 |
R162229320 |
R162372220 |
R165141420 |
|
R166611420 |
R162221220 |
R162372420 |
R165149420 |
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R165181420 |
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, CNC Machine |
|---|---|
| Material: | Steel |
| Structure: | CNC Machine |
| Installation: | Automation Equipment |
| Driven Type: | – |
| Carrying Capacity: | Weight Level |
| Samples: |
US$ 75/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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|---|
Are there specific considerations for choosing linear rails in applications with varying environmental conditions or precision requirements?
Yes, specific considerations come into play when choosing linear rails for applications with varying environmental conditions or precision requirements. These considerations ensure that the selected linear rail system is well-suited to the specific challenges and demands of the application. Here are key factors to consider:
Environmental Conditions:
- Temperature: In environments with extreme temperatures, the linear rail materials and coatings must withstand thermal expansion or contraction. High-temperature environments may require materials with enhanced heat resistance, while low-temperature settings may demand materials that remain durable and flexible in cold conditions.
- Corrosion Resistance: For applications in corrosive environments, such as those with exposure to moisture or chemicals, choosing corrosion-resistant materials or coatings is crucial. Stainless steel or specialized coatings can protect against corrosion and extend the lifespan of the linear rail.
- Contaminant Resistance: Environments with dust, debris, or other contaminants require linear rails with effective sealing mechanisms. Sealed or covered linear rail systems prevent the ingress of contaminants, preserving the integrity of the system and ensuring reliable performance.
Precision Requirements:
- Accuracy and Repeatability: Applications demanding high precision, such as in CNC machining or optical systems, require linear rails with superior accuracy and repeatability. Choosing rails with tight tolerances, precision-ground surfaces, and advanced manufacturing processes ensures consistent and reliable linear motion.
- Load Capacity: Precision applications may have stringent load requirements. Selecting linear rails with the appropriate load-bearing capacity ensures that the system can handle the specific loads without compromising precision or accuracy.
- Smooth Operation: Precision linear motion often requires smooth and quiet operation. Rails with anti-friction coatings, self-lubricating properties, or advanced bearing technologies contribute to smooth and silent linear movement, meeting the demands of precision applications.
It’s essential to thoroughly evaluate the environmental conditions and precision requirements of the application before selecting linear rails. Collaborating with experienced suppliers or manufacturers can provide valuable insights and assistance in choosing the most suitable linear rail system that meets the specific challenges posed by varying environmental conditions and precision standards.
What are the typical load capacities and travel distances for linear rails?
The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:
Load Capacities:
- Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
- Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
- Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.
Travel Distances:
- Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
- Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
- Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.
It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.
Can you describe the various types of linear rails, such as profiled or round rail systems?
There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:
Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.
Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.
Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.
editor by Dream 2024-05-13
China Good quality SBR Linear Guide Rail with Linear Block Bearing
Product Description
SBR Linear Xihu (West Lake) Dis. Rail with Linear Block Bearing
Application
Linear slide units are widely used in electronic equipment, tensile testing machine and digital 3d coordinate measuring equipment such as precision equipment, and multi-axis machine tools, automatic punching machine, printer, card sorting machine, industrial machinery, such as food packages installed the sliding parts.
Full Type of Linear Slide Block Bearing Series
| SCS(E)..UU/LUU | SCS(E)6UU/LUU to SCS(E)60UU/LUU |
| SC(E)..VUU | SC(E)8VUU to SC(E)60VUU |
| SCS(E)..AJUU/LUU | SCS(E)8AJUU/LUU to SCS(E)60AJUU/LUU |
| SBR..UU/LUU | SBR10UU/LUU to SBR50UU/LUU |
| TBR..UU/LUU | TBR16UU/LUU to TBR30UU/LUU |
| SK.. SH..A | SK8 to SK60 |
| SHF | SHF8 to SHF60 |
| MODEL NO. | SHAFT DIAMETER |
MAIN DIMENSIONS | Mounting dimension | BESICLOAD RATING | WEEGHT (kg) |
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| h | E | W | L | F | T | h1 | o | B | C | S | L1 | DYNAMIC | STATEC | |||
| SBR10UU | 10 | 15 | 18 | 36 | 32 | 24 | 7 | 6 | 80° | 25 | 20 | M5 | 10 | 38 | 56 | 0.065 |
| SBR13UU | 13 | 17 | 20 | 40 | 39 | 27.6 | 8 | 8.5 | 80° | 28 | 26 | M5 | 10 | 52 | 80 | 0.100 |
| SBR16UU | 16 | 20 | 22.5 | 45 | 45 | 33 | 9 | 10 | 80° | 32 | 30 | M5 | 12 | 59 | 91 | 0.150 |
| SBR20UU | 20 | 23 | 24 | 48 | 50 | 39 | 11 | 10 | 60° | 35 | 35 | M6 | 12 | 88 | 140 | 0.200 |
| SBR25UU | 25 | 27 | 30 | 60 | 65 | 47 | 14 | 11.5 | 50° | 40 | 40 | M6 | 12 | 100 | 160 | 0.45 |
| SBR30UU | 30 | 33 | 35 | 70 | 70 | 56 | 15 | 14 | 50° | 50 | 50 | M8 | 18 | 160 | 280 | 0.63 |
| SBR35UU | 35 | 37 | 40 | 80 | 80 | 63 | 18 | 16 | 50° | 55 | 55 | M8 | 18 | 170 | 320 | 0.92 |
| SBR40UU | 40 | 42 | 45 | 90 | 90 | 72 | 20 | 19 | 50° | 65 | 65 | M10 | 20 | 220 | 410 | 1.33 |
| SBR50UU | 50 | 53 | 60 | 120 | 110 | 92 | 25 | 23 | 50° | 94 | 80 | M10 | 20 | 390 | 810 | 3.00 |
| SBR16LUU | 16 | 20 | 22.5 | 45 | 85 | 33 | 9 | 10 | 80° | 32 | 60 | M5 | 12 | 155 | 236 | 0.3 |
| SBR20LUU | 20 | 23 | 24 | 48 | 96 | 39 | 11 | 10 | 60° | 35 | 70 | M6 | 12 | 176 | 274 | 0.4 |
| SBR25LUU | 25 | 27 | 30 | 60 | 130 | 47 | 14 | 11.5 | 50° | 40 | 100 | M6 | 12 | 196 | 314 | 0.9 |
| SBR30LUU | 30 | 33 | 35 | 70 | 140 | 56 | 15 | 14 | 50° | 50 | 110 | M8 | 18 | 314 | 648 | 1.26 |
| SBR40LUU | 40 | 42 | 45 | 90 | 175 | 72 | 20 | 19 | 50° | 65 | 180 | M10 | 20 | 432 | 804 | 2.66 |
Product introduction:
Linear bearing is a linear motion system, used for linear travel and cylindrical axis.Due to coat point contact ball bearing with bearing, steel ball roll with minimum friction resistance, so the linear bearing small friction, and relatively stable, not over bearing speed changes, and can obtain high sensitivity, high precision of stationary linear motion.
Our packaging is also very variable, the purpose is to meet the needs of different customers.The commonly used packages are as follows:
1.Industrial package
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | High Speed |
|---|---|
| Function: | Super |
| Flange Shape: | Circular |
| Shape: | Straight |
| Series: | Sc,Scs.Sce |
| Material: | Bearing Steel |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the reliability and durability aspects of linear rails in ensuring consistent linear movement?
The reliability and durability of linear rails are critical for ensuring consistent linear movement in various applications. Here are key aspects that contribute to their reliability and durability:
- Materials: High-quality materials, such as hardened steel or reinforced alloys, are used in the construction of linear rails. These materials provide the necessary strength, wear resistance, and durability to withstand the stresses of continuous linear motion.
- Surface Treatments: Surface treatments, including coatings and finishes, are applied to protect the linear rails from corrosion, abrasion, and other forms of wear. These treatments enhance the longevity of the rails, ensuring they maintain their performance over time.
- Lubrication: Proper lubrication is essential for reducing friction between the rail and carriage. Lubrication not only minimizes wear but also contributes to smooth and consistent linear movement. Lubrication intervals and the choice of lubricants impact the overall reliability and performance of the linear rail system.
- Sealing: Sealing mechanisms are employed to protect the internal components of the linear rail system from contaminants such as dust, debris, and moisture. Effective sealing enhances the reliability of the system by preventing damage to critical components and minimizing the risk of malfunction.
- Rigidity: The rigidity of linear rails is crucial for maintaining consistent linear movement, especially under varying loads. Rigidity prevents deflection or bending of the rail, ensuring that the carriage follows a precise and predictable path during operation.
- Load-Bearing Capacity: The load-bearing capacity of linear rails is a key factor in their reliability. Properly sized linear rails that match the application’s load requirements ensure consistent performance and prevent premature wear or failure.
- Manufacturing Precision: High manufacturing precision in the production of linear rails contributes to their reliability. Precise machining and assembly processes result in consistent dimensions and tolerances, ensuring that the rail and carriage components fit together seamlessly for reliable linear motion.
Reliability and durability go hand in hand in ensuring consistent linear movement over the lifespan of the linear rail system. Regular maintenance, including inspections, lubrication, and replacement of worn components, further contributes to the sustained reliability of linear rails in industrial and automation applications.
Can you explain the principles behind linear rail operation and load-bearing capabilities?
The operation of linear rails and their load-bearing capabilities are governed by fundamental principles:
1. Rolling Contact: Linear rails typically utilize rolling contact elements, such as recirculating ball or roller bearings, between the rail and the carriage. These elements reduce friction and enable smooth motion by rolling along the profiled surface of the rail.
2. Profiled Rail Design: The rail is designed with a specific profile, often featuring raceways for the rolling elements. This profile provides guidance to the carriage, ensuring that it moves along a predetermined path without deviations.
3. Load Distribution: The load-bearing capabilities of linear rails are achieved through the distribution of the applied load across the rolling elements. This design allows for the effective support of loads, both radial and axial, while minimizing stress on individual components.
4. Rigidity: Linear rails are designed to be rigid, preventing deflection or bending during operation. This rigidity is essential for maintaining accuracy and precision, especially in applications where high loads or forces are involved.
5. Lubrication: Proper lubrication is crucial for reducing friction and minimizing wear between the rolling elements and the rail. Lubrication also helps dissipate heat generated during operation, contributing to the overall efficiency and longevity of the linear rail system.
6. Materials and Construction: The materials used in the construction of linear rails, such as hardened steel or reinforced alloys, contribute to their load-bearing capabilities. The choice of materials ensures durability and resistance to wear under various operating conditions.
Overall, the combination of rolling contact, profiled rail design, load distribution, rigidity, lubrication, and appropriate materials enables linear rails to operate efficiently and support varying loads in industrial applications. Understanding these principles is essential for selecting the right linear rail system based on the specific requirements of a given application.
How do linear rails differ from other linear motion components like linear guides or bearings?
While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:
Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.
Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.
Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.
In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.
editor by Dream 2024-05-09
China manufacturer CHINAMFG High-Speed Silent Ball Bearing Linear Motion Guide Rail for Measuring Instruments Hgkh-C Series
Product Description
HGKH-C Series Ball Linear Xihu (West Lake) Dis. Rail
HGK series linear slide rail is a four-row single-arc tooth contact linear slide rail. At the same time, it integrates an ultra-heavy load precision linear slide rail with optimized structural design. Compared with other linear slide rails, it has improved load and rigidity; it has 4 functions. Load characteristics such as direction and automatic centering function can absorb the assembly error of the mounting surface and obtain high-precision demands. The concepts of high speed, high load, high rigidity and high precision have become the development trend of industrial products all over the world in the future. CHINAMFG four-row super-heavy load linear slide rail is a product developed based on this concept.
HGK Series Linear Slide Features
o Automatic Centering Ability
The DF (45°-45) combination from the circular arc groove, during installation, due to the elastic deformation of the steel ball and the transfer of the contact point, even if the installation surface is somewhat deviated, it can be absorbed by the inside of the line rail slider, resulting in With the effect of self-aligning ability, high-precision and stable smooth motion can be obtained.
o Interchangeable
Due to the strict control of manufacturing precision, the size of the linear slide rail can be maintained within a certain level, and the slide block is designed with a retainer to prevent the steel ball from falling off. Therefore, some series of precision are interchangeable, and customers can order slide rails according to their needs. Or sliders, the slide rails and sliders can also be stored separately to reduce storage space.
o High Rigidity In All Directions
The use of 4 rows of circular arc grooves, combined with 4 rows of steel balls and a contact angle of 45 degrees, allows the steel balls to achieve an ideal two-point contact structure, which can withstand loads from up and down and left and right directions; when necessary, preload can be applied to improve rigidity.
HGK Series Types
Technical Drawing
Specification List
FACTORY DETAILED PROCESSING PHOTOS
HIGH QUALITY CONTROL SYSTEM
FAQ
1. Why choose CHINAMFG China?
Over the past 14 years, CHINAMFG has always insisted that “products and services” start from Japanese industry standards,taking ZheJiang standards as the bottom line, actively invest in the development of new transmission components and self-experiment and test. With the service tenet of “exceeding customer expectations”, establish a “trusted” partnership.
2. What is your main products ?
We are a leading manufacturer and distributor of linear motion components in China. Especially miniature size of Ball Screws and Linear Actuators and linear motion guideways. Our brand “KGG” stands for ” Know-how,” ” Great Quality,” and ” Good value” and our factory is located in the most advanced city in China: ZheJiang with the best equipment and sophisticated technology, completely strict quality control system. Our aim is to supply world leader class linear motion components but with most reasonable price in the world.
3. How to Custom-made (OEM/ODM)?
If you have a product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.
4. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,please call us or tell us in your email so that we will regard your inquiry priority.
5. How can I get a sample to check the quality?
After confirmation of our quoted price, you can place the sample order. The sample will be started after you CHINAMFG back our detailed technical file.
6. What’s your payment terms?
Our payment terms is 30% deposit,balance 70% before shipment. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Precision Automation Equipment |
|---|---|
| Material: | Steel |
| Structure: | Linear Motion Transmission |
| Installation: | Automatic Machinery |
| Driven Type: | Ball Linear Drive |
| Carrying Capacity: | Weight Level |
| Customization: |
Available
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What is the role of linear rail materials and coatings in performance and longevity?
The materials and coatings used in the construction of linear rails play a crucial role in determining their performance and longevity. Here’s an overview of their significance:
Materials:
- High-Strength Alloys: Linear rails are often constructed using high-strength alloys, such as hardened steel or aluminum. These materials provide the necessary strength and rigidity to withstand the stresses of continuous linear motion, ensuring stability and preventing deformation under load.
- Corrosion-Resistant Materials: In environments where corrosion is a concern, linear rails may be made from corrosion-resistant materials or coated with anti-corrosive substances. Stainless steel or specialized alloys with corrosion-resistant properties enhance the longevity of the rails, particularly in industrial settings with exposure to moisture or harsh chemicals.
- Self-Lubricating Materials: Some linear rails incorporate self-lubricating materials, such as polymers with embedded solid lubricants. These materials reduce friction between the rail and carriage, improving efficiency and minimizing wear. Self-lubricating properties contribute to smoother linear motion and extend the lifespan of the rail system.
Coatings:
- Anti-Friction Coatings: Coatings with anti-friction properties, such as Teflon or other low-friction materials, are applied to reduce friction between the rail and carriage. Anti-friction coatings enhance the efficiency of the linear rail system by minimizing heat generation and wear, resulting in smoother and more reliable linear motion.
- Corrosion-Resistant Coatings: Linear rails used in corrosive environments may be coated with protective layers to resist corrosion. These coatings act as a barrier, preventing exposure to corrosive elements and preserving the structural integrity of the rail over time.
- Hard Coatings: Hard coatings, such as nitriding or various forms of surface hardening, are applied to increase the hardness and wear resistance of the rail’s surface. This protects against abrasion and extends the lifespan of the rail, especially in high-load applications.
- Dry Film Lubricants: Some coatings incorporate dry film lubricants that provide long-lasting lubrication to the rail and carriage interface. These coatings reduce friction, enhance performance, and contribute to the overall reliability of the linear rail system.
The careful selection of materials and coatings is essential for tailoring linear rails to specific application needs. By considering factors such as environmental conditions, load requirements, and desired performance characteristics, engineers can choose the most appropriate combination to optimize the performance and longevity of the linear rail system.
What are the typical load capacities and travel distances for linear rails?
The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:
Load Capacities:
- Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
- Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
- Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.
Travel Distances:
- Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
- Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
- Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.
It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.
What are linear rails, and how are they used in linear motion systems?
Linear rails, also known as linear guides or linear slides, are mechanical components used in linear motion systems to facilitate smooth and precise movement along a straight path. They typically consist of a rail and a carriage. The rail is a long, rigid structure with a specially designed profile, while the carriage is mounted on the rail and holds the load to be moved.
Linear rails are widely used in various applications, including manufacturing machinery, robotics, 3D printers, and automated systems. They provide guidance and support to the moving components, minimizing friction and ensuring accurate and repeatable motion. The design of linear rails allows for high load-carrying capacity and can accommodate different types of loads, such as radial or axial loads.
Linear motion systems incorporating linear rails offer advantages such as improved precision, reduced wear and tear, and increased efficiency in comparison to traditional sliding mechanisms. The choice of linear rails depends on factors such as load capacity, speed, accuracy requirements, and environmental conditions in the specific application.
editor by Dream 2024-05-09
China manufacturer Linear Guideway Bearing Guide Way Precision Equipment Machine Linear Guide diy cnc linear rail
Product Description
As follows linear guide&block are in stock:(compatible with CZPT linear guide)
| GH series rail | GHR15,GHR20,GHR25,GHR30,GHR35,GHR45 |
| GHH..CA square block | GHH15CA,GHH20CA,GHH25CA,GHH30CA,GHH35CA,GHH45CA |
| GHW..CC flange block | GHW15CC,GHW20CC,GHW25CC,GHW30CC,GHW35CC,GHW45CC |
| GHH..HA lengthen | GHH20HA,GHH25HA,GHH30HA,GHH35HA,GHH45HA |
| GHW..HC lengthen | GHW15HC,GHW20HC,GHW25HC,GHW30HC,GHW35HC,GHW45HC |
| GE low assembly rail | GER15,GER20,GER25 |
| GEH..CA | GEH15CA,GEH20CA,GEH25CA |
| GEH..SA | GEH15SA,GEH20SA |
| GEW..CA | GEW15CA,GEW20CA,GEW25CA |
| MGN rail | MGNR5,MGR7,MGR9,MGR12,MGR15 |
| MGN..C | MGN5C,MGN7C,MGN9C,MGN12C,MGN15C |
| MGN..H | MGN7H,MGN9H,MGN12H,MGN15H |
| MGW rail | MGW7,MGW9,MGW12,MGW15 |
| MGW..C | MGW7C,MGW9C,MGW12C,MGW15C |
| MGW..H | MGW7H,MGW9H,MGW12H,MGW15H |
Diagram of the working principle of the rail slider
Rail structure diagram
Selection of series
GH series:Grinding Miling ,and riling machine,Lathe. Electric discharge machine,Wirecutting machine,Wood cutting machine,Precision measure equipment,Machin-e center
GE series:Automatic equipment,Semiconductor equipment,Laser engraving mac-hine,High speed transfer machine,Packing machine,Medical equipment
QE/QH series:High precision measure equipment,Semiconductor
equipment,Automatic equipment, can be widely aplied in high-tech industry required high speed,low noise,low dust generation
GR senies:CNC machining centers,Heavy duty cutting machine,CNC ginding Machine
GMN/GMW Series: Miniature device,semiconductor equipment,3Dprinter
Detailed Photos
| Brand | SHAC |
| Precision | C/H/P |
| Model | GHH/GHW/GEH/GEW/MGN/MGW |
| Size customize | Available |
| Maximum length | 4000MM-6000MM |
| Raw Materail | S55C,SCM420H |
| HS CODE | 8466939000,8483300090 |
| Items packing | Plastic bag+Cartons+Plywood boxes.According to our customer’s request. |
| Payment terms | L/C,TT,Westeb Union |
| Production lead time | Base on customer required quantity,by negotiated |
| Samples | samples and catalogue available,sample express request pay by clients |
| Application | CNC machines,machine tools,Industrial Machinery,Pringting Machine,Paper-processing machine,automatic machines,textiles machines,electronic machinery,transport machinery,Robot,etc |
Company Profile
Certifications
Our Advantages
Packaging & Shipping
Service:
1,Our Team:
We have experienced and qualified team of marketing and sales representatives to serve our valued customers with the finest products and unsurpassed service.And have professional engineers team to assessment and development the new precision products,and make the OEM customized more easily,experienced QC team to test the products quaity ensure the goods quality before delivery out.
2,Our products:
Quality is the life .We use only the best quality material to ensure the precision of our
Product.All products we sold out are strictly selected and tested by our QC department.
3,Payment:
We accept payment via TT (Bank transfer), L/C,Western Union.Paypal and other payment.
4,Shipping method:
Including DHL, UPS, TNT, FEDEX,EMS, Airfreight and by Sea,as customer required.
To get sample or price list of linear gudies, please contact us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Original Maximum Length: | 4000mm |
|---|---|
| Raw Material: | S55c,Scm420h |
| Precision Grade: | C/H/P |
| Connect: | Available Upon Line Cutting |
| Samples: | Available |
| Application: | CNC Machines |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Using a “Traditional” Linear Rail in a 3D Printer Build
Using a “traditional” linear rail in a 3D printer build is a great way to add a bit of extra strength to your printer’s frame, but it comes with a few drawbacks. The following article will explain some of the reasons you might want to consider a sliding carriage and rail instead.
Applications
Basically, a Linear Rail System is a piece of mechanical equipment designed to sustain the motion of equipment. The system uses a combination of linear guides and bearings to maintain a steady motion.
The linear rail system is used in many industries, from manufacturing to transportation. It is important to design the system to suit the intended application. Some of the most common applications include material transfer, medical sample handling and factory automation.
The most common type of linear rail is the recirculating ball guide. Recirculating ball guides offer many advantages, including moment control, high load capacity and precision. However, there are limitations in some applications.
In the food and beverage industry, special linear bearings are necessary to handle harsh conditions and to meet health and safety standards. Some applications include weighing machines, pick and place modules, and packaging systems.
Linear rails also require precision mounting surfaces to ensure accurate motion. They are available in various lengths and are suitable for most applications.
A linear rail system can be used horizontally or vertically. They provide a smooth motion, reducing friction and minimizing wear. Linear Rail Systems can support loads ranging from a few grams to thousands of kilograms. The rail itself is made from high-strength steel and can be galvanised for added durability.
Linear Rail Systems can be used in a wide variety of industries, from pharmaceutical manufacturing to semiconductor manufacturing. The systems are easy to install and have a heavy load bearing capacity. They provide high stiffness and load capacity, and are perfect for moving loads with minimal friction. These systems also have low frictional resistance, which is important in pneumatic-driven systems.
There are several other advantages to using linear rails, including low cost, high load capacity, low friction and low maintenance. The rails are made from stainless steel or carbon steel.
CZPT linear guide rails
CZPT has a full lineup of linear guide rails, slides, and carriages to suit almost any application. Whether you’re assembling a high tech medical instrumentation system or automating your garage, CZPT has the equipment to get the job done. The company offers a wide selection of linear motion equipment ranging from mountable linear bearings to miniature guide rail and carriage assemblies.
The company also offers a full range of linear guide rails and carriages from high strength steel to high tech aluminum. The company’s extensive selection of linear motion products can be accessed through its convenient online ordering system. It also has a number of useful guides to help you choose the best equipment for your needs.
CZPT’s line of linear guide rails and carriages also includes space saving miniature guide rail and carriage assemblies. With a product lineup boasting over 500 linear motion devices, the company has something for just about every budget and need. CZPT’s line of linear guide systems is engineered to ensure maximum efficiency and reliability in an array of applications. CZPT’s linear guide products are the best in the industry. A CZPT linear guide can stand up to tearing loads and torque forces. Its superior performance can be maintained in a clean environment with proper maintenance. A well maintained rail can last for many years.
CZPT has a number of eminently sexy linear guide and carriage solutions to suit any application. You can browse by manufacturer or category to find what you’re looking for. From drilled and undrilled linear rails to carriages to linear guide slides, CZPT can help you make your next project a success. The company offers the best prices in the business and its products are made in the United States and Canada.
Sliding carriage and rail
Whether you’re looking for a new or used linear carriage and rail, there are a few things to keep in mind. For instance, you’ll need to choose a sturdy base material, like granite or steel, that can withstand the weight of the load. In addition, you’ll need to secure the linear components to the base.
Also, you’ll need a control system to regulate the carriage’s motion. These systems can be controlled by operator controls or feedback signals from sensors. If your application calls for a heavy load, you might want to consider a profiled rail.
Another option is a sleeve bearing slide. These slides are designed to be simple to operate, but they are not as durable as other slides.
A sleeve bearing slide is typically used in light-weight applications. It can be made of a variety of materials, including aluminum, steel, or stainless steel. These slides can have a ball screw drive and a linear motor.
These slides can also have rolling element bearings. These balls are used to support the load in the carriage. This decreases friction and provides a smoother motion.
In addition, these slides can be lubricated. You can find these slides in a variety of designs, including recirculating and non-recirculating. In non-recirculating designs, the rolling elements travel at half the speed of the carriage. In recirculating designs, the rolling elements follow the carriage’s looped course.
Some linear guides offer a variety of materials, including stainless steel, aluminum, and granite. These materials can be customized to match your needs. Some may also have custom-engineered features, such as a rail and bearing system, stage, and drive units. If you’re looking for a cost-effective solution, you may want to consider a custom-engineered linear slide.
Robot transport units
Adding linear movement to a Robot system is an effective way to enhance a Robot’s performance. The robot can now move larger and heavier workpieces to and from different machines, and to increase its utility. Adding linear movement also increases the number of activities that can be performed. This increases the robot’s throughput and helps to maximize the return on investment.
The Robot Transfer Unit (RTU) is an effective solution for adding linear movement to Robot systems. It increases the efficiency of 6-axis robots by allowing them to move workpieces along a moving conveyor line. RTUs are used in material handling applications such as welding, painting, inspection, and palletizing.
Robot Transfer Units can be floor-mounted, or raised above operations or the floor. This increases worker freedom of movement, while allowing for improved access to machinery by maintenance personnel. They also save floor space and can allow materials to be moved closer to the work area.
RTUs are used to carry robots between work stations and in material-handling applications. They are generally floor-mounted or can be elevated to save floor space and provide a view of the operation.
A typical RTU will include two workpiece transport units. Each workpiece transport unit includes a robotic arm, a guide rail, and a slidably mounted arm. Each workpiece transport unit also includes an electromagnet that propels the unit along the guide rail. The arm can rotate or “flip” about a horizontal axis (R) and the end effector can hold wafers (W) or rotate about a vertical axis (Z 2).
Each transport unit has a lateral outside dimension 640. This allows the unit to be slidably mounted on both sides of the guide rail structure.
Drawbacks of using “traditional” linear rail in a 3D printer build
Using a traditional linear rail in a 3D printer build isn’t for the faint of heart. If you’re building a printer for your own personal use, it’s likely you’ll have to do a bit of tinkering to get the machine working as it should. Luckily, there are many alternatives to the conventional build process. For example, you can build a machine with an aluminum extrusion instead of using the traditional molten plastic. This allows you to print a wider range of materials and improves the machine’s longevity. Alternatively, you could use an aluminum extrusion with a delrin wheel for improved print quality.
You could also build a 3D printer from scratch with a custom frame made from aluminum. The material is a good choice if you’re looking to print large format items. The material is also lightweight, which translates into improved print quality and a smoother print experience. Using an aluminum extrusion for the frame of a 3D printer could save you some serious cash, if you know what you’re doing.
It’s a good idea to do your homework before making a purchase. The best way to avoid getting ripped off is to find a reputable manufacturer and check the credentials of the company’s products. This is especially true if you’re looking to buy a machine that can be used to build 3D models of your own designs. As with anything, buying the wrong printer for the wrong application can lead to disaster. Thankfully, you can avoid some of the pitfalls with a little research and a few recommendations. If you’re looking to build the machine of your dreams, take the time to learn what you’re doing first.
editor by Dream 2024-05-06
China wholesaler 100mm Stroke Linear Bearing Guide Rail for Three Anti-Painting Machine
Product Description
100mm stroke linear bearing guide rail for Three anti-painting machine
Product description:
Linear module is also known as linear guide rail, rectangular coordinate robot, linear slide table, etc, which is composed of linear guide rail, ball screw, belt,gear and rack and other linear transmission mechanism of automation unit. The linear and curved motion of the load can be assembled through the combination of single or multiple units, which makes the automation equipment more flexible, more convenient in design and more accurate in positioning.
TMH12 linear module, 1 guide and 1 slider, with high precision, multi-segment repeat positioning, compact structure, strong versatility.
Maximum stroke: 1050mm
Repeat accuracy: +-0.01mm
Easy maintenance
Long stoke without reducing speed
High rigidity mainframe and cover: 1 pieceestruded aluminum structure for optimal rigidity and weight ratio.
Product pictures:
Product detailes:
Range of application:
It can be used in combination with single or multiple axes. It is easy to match the required workpieces in various industries and it becomes a simple and practical mechanical arm. It is mainly used in dustfree workshops or special fields such as electronics and medical equipment, such as film, Depreciation, IC printing, CCD on-line inspection, precise positioning detection of soldering automation equipment, laser plus(laser cutting/laser marking/laser engraving/laser drilling,etc.) precision assembly, precision machine tools, semiconductor production equipment, location detection, electronic production equipment , and 3D printing equipment and other fields.
Production and testing:
Packing and shipping:
1. For Sample or small order, less than 45kg, we suggest to ship by express. (door to door, convenient)
2. For small order or big order, between 45-200kg, we suggest to ship by air. (fastest and safest,but a little expensive)
3. For big order, more than 200kg, we suggest to ship by sea. (cheapest, but long time)
Our Factory:
ZheJiang CHINAMFG Precision Technology Co., Ltd. (called “Tiayo”) located in HangZhou, ZheJiang , nearby HangZhou HangZhou International Airport where runs the second maglev train in China. CHINAMFG is a China-based company, established in 2007, specializing in R&D, production, marketing, project consultancy of linear actuators and motors, mainly serve the automation industry.
For over 10 years, we focus on providing high quality products, excellent after sales service and full solutions of automation machine. Our well-quipped facilities, excellent quality control system gained good reputation of overseas and domestic clients.
As for now, our linear actuators have been widely used in PC, LCD, PCB, LED, PDP, biotechnology, semiconductor, automotive, optical, food, medical, energy and related industries.
Tiayo will initiate the second phase of our development strategy, “reasonable price, efficient production time and lifelong time after sales service” is our tenet. We desire to meet more professional business partners to make industrial automation better together.
Our Exhibition:
Tiayo aims to be linear transmission,pneumatic components & vacuum components provider,meanwile we are a linear module manufacturer. We hope to provide a full solution for automation industry to make powerful future.
Our Service:
1. Our products use high-quality materials and adopt mature processing methods.
2. The products of each series are very rich. If you don’t see them on the page, please contact customer service.
3. Our products provides 1 year warranty.
4. We can accept customized processing only if you provide drawings.
5. Our quotation is ex-factory unit price. Freight needs to be borne by you. Please consult the freight.
6. Under normal circumstances, the goods will be delivered within 20 days.
7. Our company always listens to your suggestions, if your opinions are favorable.
FAQ:
1. Q: Your products looks nice, can I get a full product catalog with specification for study?
A: Yes, pls contact our CHINAMFG sales team.
2. Q: Can you tell me what is your company main business?
A: Our factory mainly manufacture linear modules/actuators/motors, OEM is available .
3. Q: Which famous enterprise use your machines?
A: There are BYD,Foxconn, LENS Technology, HUAWEI/Apple/OPPO/Vivo, etc. supply chain manufacturers are our key account .
4. Q: If so, is it possible get sample machines before trial order?
A: Yes, pls tell your detailed requirements to CHINAMFG sales team, we can modify the 3D drawing, prepare 1 or pair of customized sample for you .
5. Q: Good, how long is your lead-time?
A: 7 working days for sample prepare, 15-20 working days for bulk order(Confirm each bill of international payment need extra 3 working days)
6. Q: Sounds good, how long is the warranty period of your machines?
A: 12-monthes warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.
7. Q: Wow, I want to do business with your company, what kind of payment terms should I use ?
A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit pay in advance, 70% balance pay before transportation.(L/C payment only available for designated countries’client)
8. Q: What is the best shipment way for your products?
A: For samples, the best delivery way is via airplane transport(or land transport),takes 1 week transfer to destination airport, for large quantity, the best shipping way is via CHINAMFG ship(or land transport), takes 1 month to destination port. The nearest sea port is HangZhou/HangZhou.
9. Q: Why choose us?
A: With more than 10 years experience of linear modules .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Automation Machines |
|---|---|
| Material: | Aluminium |
| Structure: | Semi-Sealed |
| Installation: | All Automation Machines |
| Driven Type: | Servo Motor |
| Carrying Capacity: | 50kg |
| Customization: |
Available
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How do linear rails enhance the overall efficiency and accuracy of linear motion in industrial and automation systems?
Linear rails play a crucial role in enhancing the overall efficiency and accuracy of linear motion in industrial and automation systems. Their impact is significant in various aspects:
- 1. Guidance and Stability: Linear rails provide a precise path for the motion of the carriage or moving component. This guidance ensures stability and eliminates deviations, contributing to accurate and controlled linear movement in industrial applications.
- 2. Low Friction: Linear rails are designed with features to minimize friction between the rail and carriage. Low friction contributes to smoother motion, reducing wear on components and enhancing the overall efficiency of the linear motion system.
- 3. High Load Capacity: Linear rails are engineered to support high loads while maintaining structural integrity. This high load capacity is essential for industrial applications where heavy materials or equipment need to be moved with precision and accuracy.
- 4. Rigidity: The rigidity of linear rails prevents deflection or flexing during operation. This rigidity is critical for maintaining accuracy, especially in applications where precise linear motion is required for tasks like machining, assembly, and quality control.
- 5. Accuracy and Repeatability: The combination of guidance, low friction, and rigidity ensures that linear rails provide accurate and repeatable linear movement. This is vital in industrial and automation systems where consistent and precise motion is essential for the success of manufacturing processes.
- 6. Integration of Smart Technologies: Advanced linear rail systems may incorporate smart technologies, such as sensors and feedback systems. These technologies enable real-time monitoring, feedback, and adjustments, further enhancing accuracy and efficiency in automated processes.
- 7. Customization for Specific Applications: Linear rails can be customized for specific industrial or automation needs. Tailoring the rail system to the unique requirements of an application ensures optimal performance and efficiency, whether in a high-speed production line or a precision laboratory setting.
- 8. Long-Term Reliability: The reliability and durability of linear rails contribute to long-term efficiency. A reliable linear motion system minimizes downtime, reduces maintenance requirements, and ensures continuous, accurate operation over an extended lifespan.
Overall, the use of linear rails in industrial and automation systems results in improved efficiency, increased productivity, and enhanced precision. Their role in providing a stable, low-friction guidance system for linear motion makes them integral components in a wide range of applications across diverse industries.
Can linear rails be customized or modified for unique industrial or automation needs?
Yes, linear rails can be customized or modified to meet unique industrial or automation requirements. Customization allows engineers and manufacturers to tailor linear rail systems based on specific needs. Here are some ways in which customization can be achieved:
- Length and Size: Linear rails can be customized in terms of length and size to fit the spatial constraints of a particular application. This ensures optimal use of available space and allows for seamless integration into existing machinery.
- Load Capacity: For applications with unique load requirements, linear rails can be designed or modified to accommodate higher or lower load capacities. Custom load-bearing capabilities ensure that the linear rail system meets the demands of the specific application.
- Material Selection: The choice of materials used in the construction of linear rails can be customized to address specific environmental conditions or industry standards. Different coatings or materials may be selected for applications requiring resistance to corrosion, extreme temperatures, or harsh chemicals.
- Special Coatings: Custom coatings can be applied to linear rails to enhance their performance in specific environments. For example, anti-corrosive coatings may be added for applications in corrosive or humid settings, while low-friction coatings can improve overall efficiency.
- Integration of Accessories: Customization may involve the integration of accessories such as sensors, encoders, or additional components to meet automation or monitoring requirements. This ensures that the linear rail system aligns with the overall objectives of the industrial or automation setup.
Collaboration with manufacturers or suppliers experienced in linear motion systems is crucial when considering customization. They can provide insights, design expertise, and manufacturing capabilities to deliver a tailored solution that aligns with the unique needs and challenges of a specific industrial or automation application.
Can you describe the various types of linear rails, such as profiled or round rail systems?
There are several types of linear rails, each with its own design and characteristics. Two common types are profiled rail systems and round rail systems:
Profiled Rail Systems: Profiled rail systems consist of a rigid rail with a specially designed profile, typically featuring recirculating ball or roller bearings. The carriage, mounted on the rail, contains these bearings, providing smooth and precise linear motion. Profiled rail systems are known for their high load capacity, accuracy, and stiffness. They are commonly used in applications where precision and rigidity are critical, such as CNC machines and industrial automation systems.
Round Rail Systems: Round rail systems utilize cylindrical rails and carriages with linear bearings. These systems are often more compact and cost-effective than profiled rail systems. While they may have slightly lower load capacities and precision compared to profiled rail systems, round rail systems are suitable for applications where space is limited, and the requirements for precision are moderate. Round rail systems find use in applications such as packaging machinery, material handling, and some types of 3D printers.
Other types of linear rails include dovetail slides, boxway guides, and more, each with its own design to suit specific applications and requirements. The choice of linear rail type depends on factors such as load capacity, precision, space constraints, and cost considerations in a particular application.
editor by Dream 2024-05-03
China supplier Cheap Linear Guide Rail Price and Linear Guide Bearing Kit Mgn12 Mgn7 Mgn9 Mgn15 linear rail alignment tool
Product Description
Product Description
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Product Name |
MGN Series Linear guide |
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Material |
Bearing steel, Gcr15, stainless steel, chrome steel |
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Precision |
P0(ABEC1), P6(ABEC3) , P5(ABEC5) , P4(ABEC7), P2(ABEC9) |
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Vibration & Noisy |
Z1, Z2, Z3, V1, V2, V3 |
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Cage |
Brass, Nylon, Steel |
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Seal / Cover |
ZZ, 2RS, RZ, NR, N |
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Advantage |
High precision, high speed, long life, high reliability, low noise |
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Packing |
Plastic bag + wooden box or according to customers’ demands |
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Quality certificate |
ISO9001-2008 |
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Function |
Anti-friction, Dustproof, Antirust |
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Performance |
low friction, low noise, high speed and high precision |
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Application |
precision part, cnc machining parts, auto parts, industrial parts, etc |
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Detailed Photos
Product Parameters
Packaging & Shipping
Company Profile
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in China,with strong technical strength, advanced production equipments, high-quality staff team and perfect after-sales services, our company is the precision machinery manufacturer with research and development, manufacturing, sales, service all in one.
After Sales Service
Customer Service
The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.
If you have any needs, Please contact with me directly!
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.
5. Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.
6. Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | 3D Printer |
|---|---|
| Material: | Steel |
| Structure: | Rail & Slider |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Sliding Contact Guide on Linear Rail
Whether it is a dovetail, sliding contact guide, sleeve-bearing slide, or box way rails, we’re going to look at some of the options available to you. You’ll learn about what they do, how they can help you, and how they can improve your work.
Dovetail rails
Several varieties of dovetail rails are available in the market. Among them are the standard boxway rails and a more specialized variant. These rails are known for their sleek and sturdy appearance and can handle even heavier loads than their counterparts.
The DS Series Compact Dovetail Linear Stages are the smallest of the lot, yet feature the same mechanism as the MT series dovetail stages. They slide along precision preloaded dovetail slides, making them a good choice for applications that require high performance, but limited space. These stages are also less prone to shock than their conventional counterparts.
The DS series dovetail stages are available in a variety of XYZ configurations, making them ideal for applications requiring the smoothest of motions and the least amount of vibration. These stages are also easy to integrate into your system thanks to their modular design. This is especially true in the case of the DS25 series, which has a lower footprint than the MT series.
The DS Series Compact Dovetail Stages are a step up from the MT series dovetail stages. This is thanks to their high-speed, precision preloaded dovetail slides. These are not only lightweight, but also silent, which is particularly useful in medical applications. These stages feature the aforementioned low-profile design, as well as thicker and more robust saddles. They are also available in two different travel ranges.
While dovetail rails on linear rails may be a good choice for your next project, you should consider some of the factors that can shorten its life. Some of the most common failures are abrasions, corrosion, and dust. You may also want to consider a platform to attach to your system’s moving component. This can allow you to increase the size of the transport area, while still keeping your load close at hand.
The DS Series Compact Dovetail line of dovetail stages are a good choice for applications that require the smoothest of motions and the least number of components. This is especially true in the case of DS series dovetail stages, which do not use typical roller bearings.
Sleeve-bearing slides
Depending on the application, there are different types of linear rail slides. The most common is the ball bearing slide, which uses two linear rows of ball bearings to move a carriage. The design offers smooth motion in a single direction.
Another type of slide is the dovetail slide. It involves a slot on the base of the slide and a protruding V-shaped tongue on the saddle. This design is more durable than other slides, and can be used for heavy load applications. However, it can’t handle as large a load as boxway slides, which involve a mating base and saddle.
A third type of slide is the cylindrical column slide. It is functionally similar to the square gib slide, but lacks the strength and stiffness of the latter. It’s usually more expensive and harder to assemble, although it offers a more accurate form of mechanical linear motion.
The inner surface of a linear sleeve bearing is usually made up of a journal slide. It’s a common way to reduce friction through surface coating. Some of these slides are made from CZPT, a material that’s inert to acids and solvents. It’s also designed to work in varying environments.
There are several types of bushings, and each can be made from a wide range of alloys. Bronze bushings are designed for a smooth motion, while plastic bushings are suited for low-speed applications.
For applications requiring high-speed operation, linear sleeve bearings can be manufactured in ceramic rolling elements. These offer less noise and better distribution of load.
Another type of linear rail slide is the box-way slide. It includes a mating base and saddle. It’s often used for heavy-duty applications. A third section can be attached to the saddle, extending the length of the slide. These slides offer a T-shaped profile when fitted.
The square gib design is an excellent choice for heavy-duty applications. It offers accurate linear movement and high load capacity. It can be milled, drilled, or tapped. It has low friction, and can withstand force in any direction.
The CZPT design has excellent performance in both smooth and harsh environments. It’s also long, making it ideal for large installations.
Sliding contact guides
Choosing a sliding contact guide on linear rail can be tricky. With a variety of options available, it’s important to understand the differences between them and the advantages they provide.
The first of these is the material used. Stainless steel, aluminum, or cast iron are common materials for sliding guides. These materials are durable and will withstand heavy loads. They can also be used in corrosive environments.
The other important factor is the lubrication method. The amount of lubrication required is largely determined by the type of linear slide and the type of bearings it uses. Ball bearing slides typically need less lubrication than linear bearing slides. The lubrication method is also important because it reduces the friction that leads to wear.
The most important thing about the lubrication method is that it should be easy to access and clean. This can ensure that you get the best performance out of your linear guide. You may also choose to upgrade the lubrication to increase the lifetime of your guide.
Another important factor is the size of the application. A larger capacity will allow the guide to carry a heavier load. You can also choose a higher speed guide if the application involves high speeds. The length of the guide should also be considered. The length is usually dictated by the size of the application. You can also customize the length of your guide by contacting your nearest sales office.
The biggest difference between sliding contact guides on linear rail and other linear guides is the amount of friction. The more force you apply, the higher the coefficient of friction will be. Therefore, this type of guide is not suitable for high speed applications.
The first recirculation ball was developed by Thomson Linear. This was the first commercialized rolling element. The ball has a much lower coefficient of friction than a roller. This is why it is often used in motion control applications.
A high speed operation will require more lubrication than a low speed operation. The E-DFO coating of the lubricant reportedly has a longer life than fluororesin coating.
Box way rails
Unlike the conventional linear guideways which consist of a thin film of lubricating oil between them, the box way rails run under sliding friction. The box way systems are made of a tough material, such as steel. They are capable of handling heavier loads than the dovetail rails. They are also better at absorbing shock loads. However, their service life is shorter than that of linear rails. The linear guideway VMCs are often two or three times faster than the boxy counterparts.
The most common material used in linear guideways is steel. It is usually manufactured with high precision. It is then graded for a specific application. The bearing plates have smooth transitions and can carry increasing loads as they become convex. This design makes it ideal for machining steel.
While the linear rail has a higher carrying capacity, the box way system is still relatively small. The box ways can handle higher loads than dovetail rails. However, they cannot handle a high running speed. They are also considered to be better at reducing chatter.
The main components of a linear slide are the main carriage and bearings. They incorporate power screws and ball bearings. The main difference between the two is that the ball bearings have rolling elements that can reduce friction. The rolling element bearings also have high sensitivity. The friction between the rolling element and the rail is also low.
Box ways also have a better vibration dampening capability. However, they are not ideal for consumer applications. They are also much more expensive than the linear guideways. The cost is offset by the fact that they require less maintenance. It is therefore recommended that box way systems are used in heavy-duty applications.
Linear rails are a convenient alternative to box-way rails. However, they must be fully supported in assembly. They also require more lubrication. In addition, they can be damaged by water and other solvents. They also need to be protected during shipment.
Box ways are used in some larger machines, while the linear slides are used in smaller machines. These types of rails are generally used by machining centers that make part products. They can also be used in roughing machine tools.
editor by Dream 2024-05-02
China wholesaler High Quality China 12mm Miniature Mini Micro Linear Guide and Block Rail Bearing Mgn12 Mgn12h Mgn15 Mgn15c for 3D Printer
Product Description
Product Description
|
Product Name |
MGN Series Linear guide |
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|
Material |
Bearing steel, Gcr15, stainless steel, chrome steel |
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|
Precision |
P0(ABEC1), P6(ABEC3) , P5(ABEC5) , P4(ABEC7), P2(ABEC9) |
|||
|
Vibration & Noisy |
Z1, Z2, Z3, V1, V2, V3 |
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Cage |
Brass, Nylon, Steel |
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Seal / Cover |
ZZ, 2RS, RZ, NR, N |
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Advantage |
High precision, high speed, long life, high reliability, low noise |
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Packing |
Plastic bag + wooden box or according to customers’ demands |
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Quality certificate |
ISO9001-2008 |
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Function |
Anti-friction, Dustproof, Antirust |
|||
|
Performance |
low friction, low noise, high speed and high precision |
|||
|
Application |
precision part, cnc machining parts, auto parts, industrial parts, etc |
|||
Detailed Photos
Product Parameters
Packaging & Shipping
Company Profile
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in China,with strong technical strength, advanced production equipments, high-quality staff team and perfect after-sales services, our company is the precision machinery manufacturer with research and development, manufacturing, sales, service all in one.
After Sales Service
Customer Service
The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.
If you have any needs, Please contact with me directly!
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.
5. Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.
6. Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .
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| Application: | 3D Printer |
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| Material: | Steel |
| Structure: | Rail & Slider |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the reliability and durability aspects of linear rails in ensuring consistent linear movement?
The reliability and durability of linear rails are critical for ensuring consistent linear movement in various applications. Here are key aspects that contribute to their reliability and durability:
- Materials: High-quality materials, such as hardened steel or reinforced alloys, are used in the construction of linear rails. These materials provide the necessary strength, wear resistance, and durability to withstand the stresses of continuous linear motion.
- Surface Treatments: Surface treatments, including coatings and finishes, are applied to protect the linear rails from corrosion, abrasion, and other forms of wear. These treatments enhance the longevity of the rails, ensuring they maintain their performance over time.
- Lubrication: Proper lubrication is essential for reducing friction between the rail and carriage. Lubrication not only minimizes wear but also contributes to smooth and consistent linear movement. Lubrication intervals and the choice of lubricants impact the overall reliability and performance of the linear rail system.
- Sealing: Sealing mechanisms are employed to protect the internal components of the linear rail system from contaminants such as dust, debris, and moisture. Effective sealing enhances the reliability of the system by preventing damage to critical components and minimizing the risk of malfunction.
- Rigidity: The rigidity of linear rails is crucial for maintaining consistent linear movement, especially under varying loads. Rigidity prevents deflection or bending of the rail, ensuring that the carriage follows a precise and predictable path during operation.
- Load-Bearing Capacity: The load-bearing capacity of linear rails is a key factor in their reliability. Properly sized linear rails that match the application’s load requirements ensure consistent performance and prevent premature wear or failure.
- Manufacturing Precision: High manufacturing precision in the production of linear rails contributes to their reliability. Precise machining and assembly processes result in consistent dimensions and tolerances, ensuring that the rail and carriage components fit together seamlessly for reliable linear motion.
Reliability and durability go hand in hand in ensuring consistent linear movement over the lifespan of the linear rail system. Regular maintenance, including inspections, lubrication, and replacement of worn components, further contributes to the sustained reliability of linear rails in industrial and automation applications.
What are the typical load capacities and travel distances for linear rails?
The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:
Load Capacities:
- Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
- Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
- Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.
Travel Distances:
- Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
- Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
- Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.
It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.
How do linear rails differ from other linear motion components like linear guides or bearings?
While linear rails, linear guides, and bearings are all components used in linear motion systems, they differ in their design, functions, and applications:
Linear Rails: Linear rails typically consist of a long, rigid rail and a carriage that moves along the rail. The rail has a specially designed profile to provide guidance, and the carriage supports and carries the load. Linear rails are known for their ability to handle high loads, offer precise linear motion, and reduce friction for smooth movement.
Linear Guides: Linear guides encompass a broader category that includes linear rails. Linear guides refer to any mechanism that guides linear motion. Linear rails are a specific type of linear guide with a distinctive profile. Linear guides, in a general sense, can include other mechanisms like dovetail slides, boxway guides, and more, each with its own design and application.
Bearings: Bearings are components that reduce friction between moving parts and support radial or axial loads. While linear rails may incorporate bearings within their design, bearings, in a broader sense, can be standalone components used to support rotating or linear motion. Linear bearings, for example, specifically support linear motion and may be used independently or as part of a linear rail system.
In summary, linear rails are a specific type of linear guide with a defined rail and carriage design, whereas linear guides encompass a broader category. Bearings, on the other hand, are components that reduce friction and support loads, and linear bearings specifically cater to linear motion.
editor by Dream 2024-04-26