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China supplier CNC Machinery Tool Linear Guideway Professional Manufacture Linear Rail with Various Specification

Product Description

Products Photos

Product Description

About Linear Xihu (West Lake) Dis.way

In 2571, the company engaged in the core functional components of intelligent equipment, layout of linear guideway, ball screws and other product lines. It is aimed at promoting the product series in Hengerda, and equipping it with a business layout featured by the integration and R&D, production and sales in the key functional components. Linear guideway
series products in Hengerda are characterized by “low noise and high smoothness”. They are mainly applied in the linear reciprocating motion occasions of automation and high-end precision equipment. In the case of heavy load of high-speed movement, they can still ensure high precision reciprocating linear transmission, which is a fundamental support to improve intelligent manufacturing.

Linear Xihu (West Lake) Dis.way Features:

A. High speed movement
B. High precision
C. Large load capacity
D. Low noise
E. High rigidity
F. Easy installation
G. Easy lubrication
H. Interchangeability

Product Parameters

Coding Principle:
 

1 Code of linear guideway DSA : Standard Type
2 Assembly type H : High assembly
C : Low assembly
3 Size(mm) 15, 20, 25, 30, 35, 45
4 Shape and load form VS : Rectangular / medium load
CS : Flange / medium load
VN : Rectangular / heavy load
VL : Rectangular / super-heavy load
CN : Flange / heavy load
CE : Flange / super-heavy load
5 Preload form Z0 : Zero clearance
ZA : Medium preload
ZB : W80 preload
6 Precision level C : Normal
H : High
P : Precision
SP : Superior precision
UP : Ultra precision

 

Xihu (West Lake) Dis.way length(mm) Precision Level
N H P SP UP
      Running Parallelism Values for  △C and △D values (μm)
<=500 17 11 7 4 2
>500~1000 22 15 10 6 3
>1000~1500 25 18 11 8 4
>1500~2000 27 20 13 9 5
>2000~2500 29 22 14 11 6
>2500~3000 30 24 16 12 7
>3000~3500 32 25 18 13 8
>3500~4000 34 27 20 15 9

Applications

Company Profile

Packaging & Shipping

Certifications

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Application: Machine Tool, Industrial Robot,Other Equipment.
Material: Steel
Installation: Machine Center,Lathe,Grinding Machine,etc
Driven Type: Hydraulic
Carrying Capacity: Middle-Level
Running Mode: Moving
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

linear rail

Can you explain the role of linear rails in reducing friction and wear in linear motion applications?

Linear rails play a pivotal role in reducing friction and wear in linear motion applications through several key mechanisms:

  • 1. Precision Design: Linear rails are precision-engineered with specific profiles and tolerances. The precise design minimizes contact points between the rail and the carriage, reducing friction and wear to a minimum during linear motion.
  • 2. Rolling Contact: Many linear rails utilize rolling contact elements, such as recirculating ball bearings or roller bearings. These elements roll along the profiled surface of the rail, significantly reducing friction compared to sliding contact. Rolling contact also distributes the load evenly, further minimizing wear on specific points.
  • 3. Low-Friction Coatings: Some linear rails feature low-friction coatings on their surfaces. These coatings, often made of materials like Teflon or similar compounds, create a smooth and slippery surface, reducing the coefficient of friction. This results in smoother linear motion and less wear on the rail and carriage components.
  • 4. Lubrication: Proper lubrication is essential for reducing friction and wear in linear motion systems. Lubricants applied to the rolling elements or the rail surface create a thin film that separates the moving parts, minimizing direct contact and friction. Regular lubrication intervals are crucial for maintaining optimal performance and extending the lifespan of the linear rail system.
  • 5. Sealing Mechanisms: Linear rails often incorporate sealing mechanisms to protect against contaminants. Dust, debris, and moisture can contribute to increased friction and wear. Effective sealing prevents the ingress of contaminants, preserving the integrity of the rail and reducing wear on critical components.
  • 6. Material Selection: The choice of materials for both the rail and carriage components influences friction and wear. High-quality materials with good wear resistance, such as hardened steel or specialized alloys, contribute to the long-term durability of the linear rail system.
  • 7. Regular Maintenance: Implementing a regular maintenance schedule is crucial for reducing friction and wear. Inspections, cleaning, and lubrication ensure that the linear rail system operates smoothly and efficiently. Identifying and addressing any signs of wear early can prevent more significant issues and extend the overall lifespan of the system.

By incorporating these design features and maintenance practices, linear rails effectively minimize friction and wear in linear motion applications. This not only enhances the efficiency and accuracy of the system but also contributes to the long-term reliability and durability of the linear rail.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?

Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:

  • CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
  • Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
  • 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
  • Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
  • Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
  • Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
  • High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.

These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.

China supplier CNC Machinery Tool Linear Guideway Professional Manufacture Linear Rail with Various Specification  China supplier CNC Machinery Tool Linear Guideway Professional Manufacture Linear Rail with Various Specification
editor by CX 2024-01-19

China manufacturer Nylon bushing green wear resistant profiled agricultural machinery spinning chemical widely used MC oily nylon parts near me supplier

CNC Machining or Not: Cnc Machining
Sort: Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Providers, Turning, Wire EDM, Quick Prototyping
Materials Abilities: Aluminum, Brass, Reverse rotation gearbox Bronze, Copper, Hardened Metals, Treasured Metals, Stainless Steel, Metal Alloys
Micro Machining or Not: Micro Machining
Model Number: OEM
Materials: Customers’ Requirement
Shade: Tailored Colour
Size: Custom-made Dimensions
Services: Turning
Surface area remedy: Anodizing
Quality handle: ISO/TS9001:2015
Gear: CNC Machining Centres
Packing: Consumers specifications
MOQ: 1 Piece
Packaging Specifics: Personalized packaging is accessible for particular needs.
Port: HangZhou HangZhou HangZhou ZheJiang

FAQ
Q1:The place is your manufacturing facility?
JBD:We are located in HangZhou, ZheJiang ,China.
Q2:What data do I need to have to provide to get a quotation?
JBD:Item drawings (material, structure, dimensions and surface remedy specifications, Steer clear of electricity cord slide black coloration 6n-4 proper angle nylon strain relief bushing for electrical equipment and so on.) and MOQ.
Q3:What is actually the MOQ?
JBD:You can make as many pieces as you want. I just need to remind you that there is a planet of variation between the price tag for 1 piece and that for a thousand parts.
This fall:Can you provide totally free samples?
JBD:Of system, but you have to shell out the sample fee in advance, and it will be returned on the formal purchase.(Our engineers function very hard to make samples. If there is no subsequent orders, I feel they will be quite unfortunate.)
Q5:Typically talking, how extended is the shipping time?
JBD:Usually 5-fifteen times.It relies upon on the quantity of your buy
Q6:Is it secure to send out my drawings to you?Will you give away the secrets of my design?
JBD:Indeed, we can signal the nDA in progress, prior to you ship the drawings
Q7:How do I know the status of my project with no likely to the factory?
JBD:You can often question our product sales staff to supply you with photographs and videos.
Q8:There are other inquiries I would like to know.
JBD:Never wait.Make sure you make contact with us right away.It’ ME6 0571 9 Gearbox Areas for CZPT CANTER counter gear s our enjoyment to talk with you.
HOW TO COOPERATE?
Make contact with US

Welcome to the JBD homepage (click me)

Positive aspects and down sides of various kinds of bushings

Bushings are a simple but essential component of equipment with sliding or rotating shaft assemblies. This kind of bearing is used in a broad variety of industries due to the fact its higher load-carrying capacity and superb anti-friction properties make it a requirement for development, mining, hydropower, transportation and agricultural equipment. In addition to these purposes, bushings also engage in a crucial function in materials managing and foods processing. This report explores the different types of bushings available.
bushing

air casing

The air bushing forms a frictionless cylinder that applies the load to the rotating item. Bushings are utilized to measure torque and supply self-centering power in purposes the place linear motion is critical. The following are load equations that can be used to select the proper air sleeve for your software. To understand much more about these air sleeves, go through on. This post discusses the positive aspects and utilizes of air bushings in linear motion.
Bushings have many advantages over bearings. They are not vulnerable to wear and corrosion. As opposed to bearings, they can simply bypass conversion and inspection intervals. Their higher-good quality design assures reputable equipment performance, but they are low-cost and effortless to change. In several industries, air compressors are important for athletics. The air bushing eliminates friction, allowing the compressor to function far more effectively. They can also support eradicate the need for frictionless bearings and boost the total effectiveness of the machine.
Yet another sort of air bearing is the cylindrical bushing. These are used for linear and aerostatic motion. Their reduced friction houses permit them to assistance radial hundreds without having putting on out or detrimental elements. They are normally utilized for regular sized shafts. Air bushings have several elements that can be used with other sorts of air bearings. Cylindrical air bearings have four o-ring grooves that permit them to be inserted into the construction. They are typically used with other sorts of air bearings for smoother motion.

rubber bushing

If you’re hunting to buy a new suspension system, you may possibly be questioning if rubber or polyurethane is the right decision. Rubber is considerably less pricey, but not with out its negatives. Polyurethane is more sturdy and delivers better managing and suspension. Rubber bushings also reduce highway feel, whilst polyurethane isolates the driver from the highway. The two components will support you increase managing and alignment, but every has advantages and drawbacks.
Usually, rubber bushings are cylindrical parts with steel inner and outer surfaces. These metals can be stainless steel, gentle steel or aluminum. They are typically tension relieved and prestressed for greatest longevity. They are created to satisfy the exact technical specs of a distinct application. For case in point, shock-absorbing rubber bushings are cushioning pads created of polyurethane that take up highway bumps and noise.
Unlike polyurethane, rubber suspension bushings have a shorter lifespan than polyurethane. This is because rubber is much more susceptible to injury from UV rays, road chemical compounds and oils. The rubber also stretches and warps thanks to the force of the highway. The rubber bushing also squeaks, which can be trigger for worry. But if the noise persists for a long time, it could be a indication that your automobile needs a new suspension program.
The major reason why cars use rubber bushings is for shock absorption. In the course of equipment use, vibration and noise brought on by the movement of parts can cause serious hurt. To prevent this, rubber bushings act as shock absorbers and damping agents. Rubber bushings are an superb selection for automakers, but they are also utilized in a variety of industrial settings.
bushing

Polyurethane bushing

If you want to make your car manage much better, polyurethane bushings could be the solution. They arrive in various shapes and measurements and can increase a wide assortment of areas. This article will investigate the positive aspects and negatives of polyurethane bushings and their prospective location in your automobile. However, ahead of you determine to update your suspension, you should comprehend the various advantages and drawbacks of polyurethane bushings.
The principal big difference in between a polyurethane bushing and a rubber bushing is how the bushing rides on the suspension arm. Polyurethane bushings do not have faces that slide against each and every other like rubber bushings. This signifies they enable for far more rotation and flexion, as effectively as consistent alignment of the management arms. Polyurethane bushings need lubrication, but only want to be lubricated every single five a long time, much more time than equivalent rubber bushings.
Yet another distinction among polyurethane and rubber bushings is hardness. The previous has the least elasticity and is generally the most appropriate for street use. Whilst rubber bushings provide the ideal NVH good quality, they are also infamous for changing suspension geometry. Rubber is identified to be an exceptional option for road use, but polyurethane has a lifespan that considerably outlasts rubber.

bronze bushing

There are two main kinds of bronze bushings, sintered and forged. The latter call for extra lubrication and are generally utilized in apps in which powder steel merchandise cannot be secured. The previous is more affordable than the latter, but the process is much more pricey. Bronze bushings can be utilized in environments exactly where the content will be uncovered to high temperature and vibration. For these causes, the creation method is comparatively slow and expensive.
The energy of bronze is the major reason why they are so popular. Brass is a softer steel that deforms and corrodes simply. The bronze casing can endure steady immersion in h2o and can final for hundreds of many years with little or no upkeep. Even so, it is crucial to notice that this metallic is not resistant to intense chemical substances and demands normal upkeep to keep it in excellent problem.
Bronze bushings supply a lot of rewards, like toughness and aesthetics. Bronze bushings are available in a range of dimensions and can be ordered in imperial and metric measurements. They can be developed to your specs and are extremely sturdy. You can even customized purchase them if you want. And simply because they can be tailored, they are an outstanding option for high-stop applications. The high quality of the bronze bushings is second to none.

Plastic bushing

Engineered composite plastic bushings have been proven to very last lengthier than bronze bushings and have also been discovered to minimize servicing fees by up to forty%. Plastic bushings have grow to be the 1st decision for hundreds of programs, which includes health-related gear, food processing machinery, pumps, and much more. Bronze bushings are oil-impregnated, but their efficiency is restricted by their inherent weaknesses: oil-impregnated bronze tends to develop large levels of capillary motion and demands rotational motion to keep an intact oil film. Lower pace and intermittent use of bronze bushings can also hinder the ability of the lubricant to offer satisfactory lubrication.
Positive aspects of plastic bushings over metallic contain minimal friction, non-reactive surfaces, and long life. CZPT delivers a selection of engineering plastics that outperform classic metals in a selection of apps. For illustration, nylon bushings resist wear even though necessitating minor lubrication. In addition, polymer-formed plastics are lightweight and highly resistant to aggressive cleaning agents and chemicals.
Besides currently being significantly less expensive than metal bushings, plastic bushings supply a lot of other positive aspects. They are really durable, have a low coefficient of friction, and are much more dress in-resistant than metal. As opposed to metallic, plastic bushings do not demand lubrication and do not take up dust and oil like metal bushings. They are light-weight, simple to sustain and previous for a longer time. This can make them an exceptional option for many applications.
bushing

Sleeve bearing

Sleeve bearings are easy pipes with matching components. They facilitate linear motion by absorbing friction and vibration. They can withstand heavy loads and perform at substantial temperatures for long periods of time. Flange bearings are equivalent to sleeve bearings, but are enclosed and rotated in a housing unit. Sleeve bearings have increased load-carrying potential and resistance to shock masses. Moreover, they are light-weight and reduced value.
One more name for sleeve bearings is babbitt radial bearings. These bearings are generally made of bronze and have straight internal and outer diameters. They are also impregnated with oil and can withstand radial loads. Normal uses for sleeve bearings are agriculture, automotive and equipment resources. Sleeves can also be sound or cored substance, relying on the intended use.
The sort of sleeve bearing utilized in the bushing is essential in deciding which sort of bushing to buy. Sleeve bearings are sized dependent on force and pace considerations. Normally, the PV limit is an upper bound on the merged force and velocity for a offered casing material. In some cases, the sleeve bearing used in the bushing is the very same as the plain bearing.
Sleeve bearings are easy in style and produced from a variety of materials, which includes bronze and plastic. They are more affordable than steel, but plastic is nevertheless not inaudible. Plastic sleeve bearings will rattle like steel bearings if the hole in between the two bushings is not correct. Moreover, high temperature electronic painting can completely slender the casing. The stainless steel backing offers a great surface area for electronic portray and enhances abrasion resistance.

China manufacturer Nylon bushing green wear resistant profiled agricultural machinery spinning chemical widely used MC oily nylon parts  near me supplier China manufacturer Nylon bushing green wear resistant profiled agricultural machinery spinning chemical widely used MC oily nylon parts  near me supplier