China supplier CNC Machinery Tool Linear Guideway Professional Manufacture Linear Rail with Various Specification

Product Description

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Product Description

About Linear Xihu (West Lake) Dis.way

In 2571, the company engaged in the core functional components of intelligent equipment, layout of linear guideway, ball screws and other product lines. It is aimed at promoting the product series in Hengerda, and equipping it with a business layout featured by the integration and R&D, production and sales in the key functional components. Linear guideway
series products in Hengerda are characterized by “low noise and high smoothness”. They are mainly applied in the linear reciprocating motion occasions of automation and high-end precision equipment. In the case of heavy load of high-speed movement, they can still ensure high precision reciprocating linear transmission, which is a fundamental support to improve intelligent manufacturing.

Linear Xihu (West Lake) Dis.way Features:

A. High speed movement
B. High precision
C. Large load capacity
D. Low noise
E. High rigidity
F. Easy installation
G. Easy lubrication
H. Interchangeability

Product Parameters

Coding Principle:
 

1 Code of linear guideway DSA : Standard Type
2 Assembly type H : High assembly
C : Low assembly
3 Size(mm) 15, 20, 25, 30, 35, 45
4 Shape and load form VS : Rectangular / medium load
CS : Flange / medium load
VN : Rectangular / heavy load
VL : Rectangular / super-heavy load
CN : Flange / heavy load
CE : Flange / super-heavy load
5 Preload form Z0 : Zero clearance
ZA : Medium preload
ZB : W80 preload
6 Precision level C : Normal
H : High
P : Precision
SP : Superior precision
UP : Ultra precision

 

Xihu (West Lake) Dis.way length(mm) Precision Level
N H P SP UP
      Running Parallelism Values for  △C and △D values (μm)
<=500 17 11 7 4 2
>500~1000 22 15 10 6 3
>1000~1500 25 18 11 8 4
>1500~2000 27 20 13 9 5
>2000~2500 29 22 14 11 6
>2500~3000 30 24 16 12 7
>3000~3500 32 25 18 13 8
>3500~4000 34 27 20 15 9

Applications

Company Profile

Packaging & Shipping

Certifications

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Application: Machine Tool, Industrial Robot,Other Equipment.
Material: Steel
Installation: Machine Center,Lathe,Grinding Machine,etc
Driven Type: Hydraulic
Carrying Capacity: Middle-Level
Running Mode: Moving
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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linear rail

Can you explain the role of linear rails in reducing friction and wear in linear motion applications?

Linear rails play a pivotal role in reducing friction and wear in linear motion applications through several key mechanisms:

  • 1. Precision Design: Linear rails are precision-engineered with specific profiles and tolerances. The precise design minimizes contact points between the rail and the carriage, reducing friction and wear to a minimum during linear motion.
  • 2. Rolling Contact: Many linear rails utilize rolling contact elements, such as recirculating ball bearings or roller bearings. These elements roll along the profiled surface of the rail, significantly reducing friction compared to sliding contact. Rolling contact also distributes the load evenly, further minimizing wear on specific points.
  • 3. Low-Friction Coatings: Some linear rails feature low-friction coatings on their surfaces. These coatings, often made of materials like Teflon or similar compounds, create a smooth and slippery surface, reducing the coefficient of friction. This results in smoother linear motion and less wear on the rail and carriage components.
  • 4. Lubrication: Proper lubrication is essential for reducing friction and wear in linear motion systems. Lubricants applied to the rolling elements or the rail surface create a thin film that separates the moving parts, minimizing direct contact and friction. Regular lubrication intervals are crucial for maintaining optimal performance and extending the lifespan of the linear rail system.
  • 5. Sealing Mechanisms: Linear rails often incorporate sealing mechanisms to protect against contaminants. Dust, debris, and moisture can contribute to increased friction and wear. Effective sealing prevents the ingress of contaminants, preserving the integrity of the rail and reducing wear on critical components.
  • 6. Material Selection: The choice of materials for both the rail and carriage components influences friction and wear. High-quality materials with good wear resistance, such as hardened steel or specialized alloys, contribute to the long-term durability of the linear rail system.
  • 7. Regular Maintenance: Implementing a regular maintenance schedule is crucial for reducing friction and wear. Inspections, cleaning, and lubrication ensure that the linear rail system operates smoothly and efficiently. Identifying and addressing any signs of wear early can prevent more significant issues and extend the overall lifespan of the system.

By incorporating these design features and maintenance practices, linear rails effectively minimize friction and wear in linear motion applications. This not only enhances the efficiency and accuracy of the system but also contributes to the long-term reliability and durability of the linear rail.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

Can you provide examples of products or equipment that rely on linear rails for accurate linear motion?

Many products and equipment across various industries rely on linear rails for accurate linear motion. Some examples include:

  • CNC Machines: CNC milling machines, lathes, and routers use linear rails to achieve precise and controlled movement of cutting tools, ensuring accurate machining processes.
  • Robotic Systems: Industrial robots, collaborative robots, and robotic arms incorporate linear rails for precise and repeatable linear movement in tasks such as assembly, pick-and-place, and material handling.
  • 3D Printers: Linear rails are essential components in 3D printers, enabling the precise positioning of print heads and build platforms during the additive manufacturing process.
  • Automated Conveyor Systems: Linear rails contribute to the accurate movement of products on conveyor systems in industries such as logistics, manufacturing, and distribution.
  • Medical Imaging Equipment: Linear rails are used in medical devices like MRI machines and CT scanners to ensure precise linear movement in the imaging process.
  • Aerospace Testing Equipment: Linear rails play a crucial role in aerospace testing equipment, providing accurate linear motion for testing components and systems under various conditions.
  • High-Precision Measurement Devices: Instruments used for precision measurements, such as coordinate measuring machines (CMMs), rely on linear rails to achieve accurate and repeatable positioning of measurement probes.

These examples highlight the diverse applications of linear rails across industries where precise linear motion is essential for the functionality and performance of the equipment.

China supplier CNC Machinery Tool Linear Guideway Professional Manufacture Linear Rail with Various Specification  China supplier CNC Machinery Tool Linear Guideway Professional Manufacture Linear Rail with Various Specification
editor by CX 2024-01-19