China high quality High Precision Original CHINAMFG CHINAMFG Hg20 Linear Guide Rail Hgw20cc

Product Description

Basic Info:
 

Model No. HIWIN Linear Xihu (West Lake) Dis.   Type HG,HGH,HGW
MOQ 1Pcs Delivery Door to Door Available
Stocks In Stock Precision C,H,P,SP,UP
Trademark HIWIN Origin ZheJiang China
HS Code 8483300090 Production Capacity 100000Pcs/Month

Detailed Photos

 

 

Product Parameters

Other Products

Warehouse and produce

Certifications

Packaging & Shipping

 

Exhibition

 

FAQ:

Q1: What’s the standard length of your aluminium profiles be shipping?

A: The standard length of aluminium profiles is 6meter, we can cut to specific length as you need.

 

Q2: What’s your MOQ?
A: We can accept trial orders for prototype, there are plenty of stocks in factory, and can be shipped very fast.

 

Q3: What’s the thickness for anodizing? Can you do 15um?
A: Our normal thickness is about 10-12 um. Yes, we can do 15um and above.

Q4: What color you can do for powder coating? The thickness for powder coat?
A: We can do any color for powder coat as long as you can provide the color sample. Our normally powder coating thickness is 60-80um.

 

Q5: What’s the lead time for small order and mass production?

A: 1~3 working days for small order, and 3~15 working days for mass production of material.

Q6: What certification do you have? What’s your standard?
A: We have ISO certification. Our standard is DIN, AAMA, AS/NZS, China GB.

 

Q7: What’s the packing way?
A: Commonly we use plastic film and kraft paper, also we can make as per customers’ requirements

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Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: Bearing Steel
Certification: EPA, CS, CE, RoHS, ISO 9001:2008
Original: Original Taiwan Hiwin
MOQ: 1PCS
Price: Facotry Price
Samples:
US$ 15.32/Piece
1 Piece(Min.Order)

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linear rail

Can you explain the role of linear rails in reducing friction and wear in linear motion applications?

Linear rails play a pivotal role in reducing friction and wear in linear motion applications through several key mechanisms:

  • 1. Precision Design: Linear rails are precision-engineered with specific profiles and tolerances. The precise design minimizes contact points between the rail and the carriage, reducing friction and wear to a minimum during linear motion.
  • 2. Rolling Contact: Many linear rails utilize rolling contact elements, such as recirculating ball bearings or roller bearings. These elements roll along the profiled surface of the rail, significantly reducing friction compared to sliding contact. Rolling contact also distributes the load evenly, further minimizing wear on specific points.
  • 3. Low-Friction Coatings: Some linear rails feature low-friction coatings on their surfaces. These coatings, often made of materials like Teflon or similar compounds, create a smooth and slippery surface, reducing the coefficient of friction. This results in smoother linear motion and less wear on the rail and carriage components.
  • 4. Lubrication: Proper lubrication is essential for reducing friction and wear in linear motion systems. Lubricants applied to the rolling elements or the rail surface create a thin film that separates the moving parts, minimizing direct contact and friction. Regular lubrication intervals are crucial for maintaining optimal performance and extending the lifespan of the linear rail system.
  • 5. Sealing Mechanisms: Linear rails often incorporate sealing mechanisms to protect against contaminants. Dust, debris, and moisture can contribute to increased friction and wear. Effective sealing prevents the ingress of contaminants, preserving the integrity of the rail and reducing wear on critical components.
  • 6. Material Selection: The choice of materials for both the rail and carriage components influences friction and wear. High-quality materials with good wear resistance, such as hardened steel or specialized alloys, contribute to the long-term durability of the linear rail system.
  • 7. Regular Maintenance: Implementing a regular maintenance schedule is crucial for reducing friction and wear. Inspections, cleaning, and lubrication ensure that the linear rail system operates smoothly and efficiently. Identifying and addressing any signs of wear early can prevent more significant issues and extend the overall lifespan of the system.

By incorporating these design features and maintenance practices, linear rails effectively minimize friction and wear in linear motion applications. This not only enhances the efficiency and accuracy of the system but also contributes to the long-term reliability and durability of the linear rail.

linear rail

What are the typical load capacities and travel distances for linear rails?

The load capacities and travel distances for linear rails vary based on the specific design, size, and application requirements. Here are general considerations:

Load Capacities:

  • Light-Duty Applications: Linear rails in smaller sizes may be suitable for light-duty applications with load capacities ranging from a few hundred pounds to a few thousand pounds. These are commonly used in applications like 3D printers and light-duty automation systems.
  • Medium-Duty Applications: Linear rails in medium sizes are designed for applications with moderate load requirements. Typical load capacities for medium-duty linear rails range from a few thousand pounds to tens of thousands of pounds. These are often used in CNC machines, robotic systems, and material handling equipment.
  • Heavy-Duty Applications: Larger linear rails are built for heavy-duty applications with substantial load requirements. Load capacities for heavy-duty linear rails can extend into the hundreds of thousands of pounds. These are employed in industrial machinery, aerospace testing equipment, and other heavy-duty applications.

Travel Distances:

  • Short-Range Travel: Some linear rails are designed for short-range travel, with typical distances ranging from a few inches to a few feet. These are suitable for applications with limited linear motion requirements, such as in certain types of printing machinery.
  • Medium-Range Travel: Linear rails for medium-range travel cover distances from a few feet to several feet. These are commonly used in applications like CNC machines and automation systems where moderate linear motion is required.
  • Long-Range Travel: Linear rails with long-range travel capabilities are designed for applications where extensive linear motion is necessary. These can cover distances ranging from several feet to meters and are used in applications such as large-scale industrial automation and material handling systems.

It’s essential to consult manufacturer specifications and consider factors such as speed, acceleration, and environmental conditions when selecting linear rails to ensure they meet the specific load and travel requirements of a given application.

linear rail

Are there specific linear rail designs for different applications, like CNC machines or automation systems?

Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:

  • CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
  • Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
  • 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
  • Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.

The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.

China high quality High Precision Original CHINAMFG CHINAMFG Hg20 Linear Guide Rail Hgw20cc  China high quality High Precision Original CHINAMFG CHINAMFG Hg20 Linear Guide Rail Hgw20cc
editor by CX 2024-01-16