China Custom Anodized Aluminum Profile Extrusion Length Linear Rail for CNC Printer

Product Description

Main alloying elements of 6063 are magnesium and silicon in addition to aluminum, with excellent processing performance.

Good extrudability and corrosion resistance and excellent anodizing effect.

Extruded aluminum extrusion have the advantages of low cost, light weight, high strength and durability. Widely used in construction profiles, pedestals, furniture, machinery, etc.

Material Aluminium 6063
Shape Square Round Customized
Color Can be customized
Package Plastic film + pallet
Usage Garden Fence Protection
Finish anodizing Anodizing wooden Polish
Powder Coating Electrophoresis any color
Production Capacity 8000 Pieces
Size Customized same as drawings or samples
Thickness Customized
Specification 1m-6m Customized
Production Process Aluminum Extrusion Fabrication Anodizing

The company occupies a total area of 185,000 square meters, and has international advanced production lines such as extrusion, anodizing, hard anodizing, precision round tube drawing, precision deep processing, electrophoretic painting, and powder spraying.

The company has successively passed ISO 9001:2015 quality management system certification, ISO 14001:2015 environmental management system certification, ISO 45001:2018 occupational health and safety management system certification, IATF 16949:2016 automotive industry quality management system certification, and won the honors of “famous brand product of China” and “famous trademark of ZheJiang Province”.At present, the company has more than 400 employees, including more than 40 management and technical development personnel.

1. What color you can do for powder coating?
We can do any color for powder coat as long as you can provide the color sample.  

2. What’s your MOQ?
Normally speaking, it’s 2 tons. You can always contact us to negotiate

3. What’s the payment terms?
Usually by T/T, 30% deposit and the balance paid before shipment.

4. What certification do you have? What’s your standard?
We have ISO certification. Our standard is DIN, AAMA, AS/NZS, China GB.

5.What’s the delivery time for samples and mass production?
2-3 weeks to open the new moulds and make free samples.
20-30 days after receiving the deposit and confirming the order.

6. What’s the packing way?
Commonly we use PVC Film + Shrink Film, also we can make as per customers’ requirements
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After-sales Service: 5 Years
Warranty: 10 Years
Type: Window & Door Aluminium Profile, Decoration Aluminium Profile, Heat Sink Aluminium Profile, Glass Wall Aluminium Profile, Transport Aluminium Profile, Industrial Aluminium Profile
Shape: Customize
Grade: 6000 Series
Temper: T3-T8
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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linear rail

Can you describe the various mounting options and installations for linear rails in different settings?

Linear rails can be mounted in various configurations to suit different settings and applications. The choice of mounting options depends on factors such as space constraints, load requirements, and the desired motion characteristics. Here are some common mounting options and installations:

1. Horizontal Mounting: Linear rails are horizontally mounted when the desired linear motion is along the horizontal axis. This configuration is commonly used in applications such as CNC machines, where the tool needs to move horizontally across the workpiece.

2. Vertical Mounting: Vertical mounting involves installing linear rails to support vertical linear motion. This configuration is prevalent in applications like vertical machining centers, where the spindle moves vertically to perform machining operations on the workpiece.

3. Inverted Mounting: Inverted mounting is where the linear rail is installed upside down. This configuration is suitable when space limitations or specific design requirements dictate the need for the rail to be positioned below the moving component. Inverted mounting is common in some types of robotic systems.

4. Parallel Mounting: Linear rails can be mounted in parallel to support multiple carriages or moving components. This configuration is beneficial in applications where synchronized linear motion is required, such as in certain types of material handling systems or conveyor belts.

5. Cantilever Mounting: Cantilever mounting involves mounting the linear rail with one end extending beyond a support structure. This configuration is used when access to one side of the linear motion is required, such as in loading and unloading stations on manufacturing lines.

6. Tandem Mounting: Tandem mounting involves mounting multiple linear rails in tandem to share the load and provide additional support. This configuration is suitable for applications with heavy loads or long travel distances, ensuring stability and preventing deflection.

7. Floating Mounting: Floating mounting allows for some degree of flexibility in the alignment of the linear rail. This is useful in applications where there may be minor misalignments or variations in the mounting surface.

The choice of mounting option depends on the specific requirements of the application, and engineers must carefully consider factors such as load distribution, accessibility, and alignment to ensure optimal performance and longevity of the linear rail system.

linear rail

What is the impact of proper installation and maintenance on the performance and lifespan of linear rails?

The proper installation and maintenance of linear rails have a significant impact on their performance and lifespan. Here’s how:

Proper Installation:

  • Alignment: Correct alignment during installation is crucial for the optimal performance of linear rails. Misalignment can lead to increased friction, wear, and decreased accuracy. Proper alignment ensures smooth and precise linear motion.
  • Lubrication: Adequate lubrication is essential to reduce friction between the rail and carriage, preventing premature wear. Proper lubrication during installation sets the foundation for sustained performance and longevity.
  • Tightening: Proper tightening of bolts and fasteners during installation ensures the stability and rigidity of the linear rail system. Loose connections can lead to vibrations, affecting accuracy and potentially causing damage over time.

Maintenance:

  • Regular Inspection: Periodic inspections allow for the early detection of issues such as wear, misalignment, or contamination. Timely identification of problems enables corrective measures to be taken before they escalate.
  • Cleaning: Keeping linear rails clean from debris and contaminants is essential for preventing damage and maintaining smooth motion. Regular cleaning, especially in industrial environments, contributes to the longevity of the system.
  • Lubrication Maintenance: Continuous lubrication maintenance is crucial for reducing friction and preventing premature wear. Regularly checking and replenishing lubricants help ensure optimal performance over the lifespan of the linear rails.

Proper installation and proactive maintenance contribute to the overall reliability, accuracy, and longevity of linear rails. Neglecting these aspects can result in decreased performance, increased wear, and a shorter lifespan of the linear motion system.

linear rail

Are there specific linear rail designs for different applications, like CNC machines or automation systems?

Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:

  • CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
  • Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
  • 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
  • Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.

The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.

China Custom Anodized Aluminum Profile Extrusion Length Linear Rail for CNC Printer  China Custom Anodized Aluminum Profile Extrusion Length Linear Rail for CNC Printer
editor by CX 2024-04-08